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JCB 2135 FASTRAC Tractor SN 738000 & UP Service Repair Manual

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$133.00
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$133.00
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๐Ÿท๏ธ Basic Information Identification Make: JCB Model: 2135 FASTRAC Tractor Serial Number Range: 738000 & Up Codes Product Type: Service Repair Manual ๐Ÿ‘‹ Introduction Market Position Market Position: The JCB 2135 FASTRAC is a high-performance, versatile agricultural tractor known for its speed, comfort, and advanced technology, positioned for demanding farm operations. Competitive Analysis Competitive Analysis: Competes with other premium articulated, high-speed tractors from manufacturers like Claas, Fendt, and John Deere. Its unique Fastrac chassis offers superior on-road speed and stability compared to conventional tractors. Key Features Key Features Of Manual: Dozens of detailed illustrations with exploded views, condensed service data, detailed index, step-by-step repair guidance, troubleshooting tips, maintenance schedule guidance. Manual Value Proposition: Empowers owners and technicians to perform maintenance and repairs efficiently, saving time and money by providing accurate, detailed guidance. Manual Content Highlight: Emphasis on 'step-by-step' guidance for ease of understanding and execution, crucial for complex tractor systems. ๐Ÿ“‹ Manual Details Coverage Areas Primary Coverage: Servicing and overhaul of JCB 2135 FASTRAC Tractor SN 738000 & Up Page Count Estimated Page Count: Not specified (typical service manuals for this equipment can range from 500-1000+ pages) Manual Type Manual Type: Service Manual / Repair Manual Language Language: English Format Format: PDF Digital Delivery: Instant download available, providing immediate access to critical service information. ๐Ÿ“– Manual Coverage Systems Covered Systems Covered: General Information, Specifications, Engine, Power Train, Front Axle & Steering, Front Wheel Drive, Hydraulic Lift Unit, Electric System, Service Tools Powertrain Details: Includes engine assembly, cooling system, fuel system, exhaust, clutch, transmission (CVT/powershift), drive shafts, differentials, and final drives. Hydraulic System Details: Covers hydraulic pump, valves, cylinders, lift unit, remotes, filters, and circuit diagrams for operation and troubleshooting. Electrical System Details: Includes wiring diagrams, battery system, starter, alternator, lighting, engine control unit (ECU), transmission control, and dashboard instrumentation. Procedures Included Procedures Included: Maintenance, Repair, Overhaul, Troubleshooting, Diagnostics Engine Repair Procedures: Engine overhaul, piston and ring replacement, cylinder head service, valve adjustment, fuel injector testing and replacement, turbocharger service. Transmission Repair Procedures: Transmission fluid changes, filter replacement, clutch pack inspection and replacement (if applicable), CVT unit servicing (if applicable), diagnostic procedures. Troubleshooting Methodology: Systematic troubleshooting guides for common faults, diagnostic charts correlating symptoms with causes and corrective actions. Front Axle Steering Procedures: Front axle overhaul, steering cylinder replacement, tie rod adjustments, wheel bearing service. Electric System Procedures: Component testing (sensors, actuators, solenoids), harness repair, ECU diagnostics and replacement, starter and alternator service. Service Tools Usage: Identification and usage instructions for specialized JCB service tools required for specific repair and maintenance tasks. Technical Depth Technical Depth: Comprehensive, detailed step-by-step instructions, exploded views, service data Diagnostic Procedures: Detailed diagnostic trees, error code explanations, and component testing procedures for electrical and hydraulic systems. ๐Ÿ“Š Manual Specifications File Format File Format: PDF (Portable Document Format) PDF Features: Searchable text for quick information retrieval, high-resolution images and diagrams, zoom capability. Print Quality Print Quality Recommendation: Printable; recommended to use Adobe PDF Reader for optimal display of images and graphics. Binding Type Binding Type: Digital (PDF download - no physical binding) Paper Type Paper Type: Not Applicable (Digital Format) โš™๏ธ Engine Specifications Primary Engine Engine Make Model: Cummins (likely a QSB or similar series, specific model not provided in product info) Engine Displacement: Typically 6.7 Liters for Cummins QSB series engines (refer to manual for exact engine code and displacement) Performance Engine Horsepower: 235 HP (Gross) for the 2135 model (typical for this Fastrac series, actual may vary slightly) Engine Torque: Approximately 1050 Nm (Newton meters) at 1400 RPM (typical for this power class, refer to manual for exact figures) Fuel System Fuel System Type: High-pressure common rail (likely electronically controlled) Engine Type Engine Type: Turbocharged, Intercooled Diesel ๐Ÿ”ง Transmission Standard Transmission Type: JCB Fastracc (Continuously Variable Transmission - CVT) or powershift (specific to 2135 variant, manual should clarify) Optional Transmission Options: Not specified, but premium agricultural tractors often have various transmission control options. Features Transmission Features: Designed for high on-road speeds and efficient power delivery in field applications. Manual will detail operating modes and maintenance. ๐Ÿ“ Dimensions Exterior Wheelbase: Typically around 3000 mm for this class of Fastrac (specific to 2135 model is in manual) Overall Length: Approximately 4800-5000 mm (specific to 2135 model, check manual) Overall Width: Approximately 2500 mm (to outer edges of wheels, check manual for specific tire configuration) Overall Height: Approximately 3000-3200 mm (to top of cab, check manual) Weights Operating Weight: Approx. 8,000 - 9,500 kg (depending on configuration - manual will provide exact figures) Gross Vehicle Weight Rating: Typically around 12,000-14,000 kg (manual will provide precise GVWR) ๐Ÿ›ก๏ธ Safety Features Ratings Safety Ratings: Designed to meet stringent agricultural machinery safety standards (e.g., EU directives, CE marking). Manual will detail specific safety features and operational precautions. Active Features Active Safety Features: ABS, integrated braking systems, advanced suspension for stability, automotive-style...
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JCB 2135 FASTRAC Tractor SN 738000 & UP Service Repair Manual
๐Ÿท๏ธ Basic Information
Identification
Make:
JCB
Model:
2135 FASTRAC Tractor
Serial Number Range:
738000 & Up
Codes
Product Type:
Service Repair Manual
๐Ÿ‘‹ Introduction
Market Position
Market Position:
The JCB 2135 FASTRAC is a high-performance, versatile agricultural tractor known for its speed, comfort, and advanced technology, positioned for demanding farm operations.
Competitive Analysis
Competitive Analysis:
Competes with other premium articulated, high-speed tractors from manufacturers like Claas, Fendt, and John Deere. Its unique Fastrac chassis offers superior on-road speed and stability compared to conventional tractors.
Key Features
Key Features Of Manual:
Dozens of detailed illustrations with exploded views, condensed service data, detailed index, step-by-step repair guidance, troubleshooting tips, maintenance schedule guidance.
Manual Value Proposition:
Empowers owners and technicians to perform maintenance and repairs efficiently, saving time and money by providing accurate, detailed guidance.
Manual Content Highlight:
Emphasis on 'step-by-step' guidance for ease of understanding and execution, crucial for complex tractor systems.
๐Ÿ“‹ Manual Details
Coverage Areas
Primary Coverage:
Servicing and overhaul of JCB 2135 FASTRAC Tractor SN 738000 & Up
Page Count
Estimated Page Count:
Not specified (typical service manuals for this equipment can range from 500-1000+ pages)
Manual Type
Manual Type:
Service Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF
Digital Delivery:
Instant download available, providing immediate access to critical service information.
๐Ÿ“– Manual Coverage
Systems Covered
Systems Covered:
General Information, Specifications, Engine, Power Train, Front Axle & Steering, Front Wheel Drive, Hydraulic Lift Unit, Electric System, Service Tools
Powertrain Details:
Includes engine assembly, cooling system, fuel system, exhaust, clutch, transmission (CVT/powershift), drive shafts, differentials, and final drives.
Hydraulic System Details:
Covers hydraulic pump, valves, cylinders, lift unit, remotes, filters, and circuit diagrams for operation and troubleshooting.
Electrical System Details:
Includes wiring diagrams, battery system, starter, alternator, lighting, engine control unit (ECU), transmission control, and dashboard instrumentation.
Procedures Included
Procedures Included:
Maintenance, Repair, Overhaul, Troubleshooting, Diagnostics
Engine Repair Procedures:
Engine overhaul, piston and ring replacement, cylinder head service, valve adjustment, fuel injector testing and replacement, turbocharger service.
Transmission Repair Procedures:
Transmission fluid changes, filter replacement, clutch pack inspection and replacement (if applicable), CVT unit servicing (if applicable), diagnostic procedures.
Troubleshooting Methodology:
Systematic troubleshooting guides for common faults, diagnostic charts correlating symptoms with causes and corrective actions.
Front Axle Steering Procedures:
Front axle overhaul, steering cylinder replacement, tie rod adjustments, wheel bearing service.
Electric System Procedures:
Component testing (sensors, actuators, solenoids), harness repair, ECU diagnostics and replacement, starter and alternator service.
Service Tools Usage:
Identification and usage instructions for specialized JCB service tools required for specific repair and maintenance tasks.
Technical Depth
Technical Depth:
Comprehensive, detailed step-by-step instructions, exploded views, service data
Diagnostic Procedures:
Detailed diagnostic trees, error code explanations, and component testing procedures for electrical and hydraulic systems.
๐Ÿ“Š Manual Specifications
File Format
File Format:
PDF (Portable Document Format)
PDF Features:
Searchable text for quick information retrieval, high-resolution images and diagrams, zoom capability.
Print Quality
Print Quality Recommendation:
Printable; recommended to use Adobe PDF Reader for optimal display of images and graphics.
Binding Type
Binding Type:
Digital (PDF download - no physical binding)
Paper Type
Paper Type:
Not Applicable (Digital Format)
โš™๏ธ Engine Specifications
Primary Engine
Engine Make Model:
Cummins (likely a QSB or similar series, specific model not provided in product info)
Engine Displacement:
Typically 6.7 Liters for Cummins QSB series engines (refer to manual for exact engine code and displacement)
Performance
Engine Horsepower:
235 HP (Gross) for the 2135 model (typical for this Fastrac series, actual may vary slightly)
Engine Torque:
Approximately 1050 Nm (Newton meters) at 1400 RPM (typical for this power class, refer to manual for exact figures)
Fuel System
Fuel System Type:
High-pressure common rail (likely electronically controlled)
Engine Type
Engine Type:
Turbocharged, Intercooled Diesel
๐Ÿ”ง Transmission
Standard
Transmission Type:
JCB Fastracc (Continuously Variable Transmission - CVT) or powershift (specific to 2135 variant, manual should clarify)
Optional
Transmission Options:
Not specified, but premium agricultural tractors often have various transmission control options.
Features
Transmission Features:
Designed for high on-road speeds and efficient power delivery in field applications. Manual will detail operating modes and maintenance.
๐Ÿ“ Dimensions
Exterior
Wheelbase:
Typically around 3000 mm for this class of Fastrac (specific to 2135 model is in manual)
Overall Length:
Approximately 4800-5000 mm (specific to 2135 model, check manual)
Overall Width:
Approximately 2500 mm (to outer edges of wheels, check manual for specific tire configuration)
Overall Height:
Approximately 3000-3200 mm (to top of cab, check manual)
Weights
Operating Weight:
Approx. 8,000 - 9,500 kg (depending on configuration - manual will provide exact figures)
Gross Vehicle Weight Rating:
Typically around 12,000-14,000 kg (manual will provide precise GVWR)
๐Ÿ›ก๏ธ Safety Features
Ratings
Safety Ratings:
Designed to meet stringent agricultural machinery safety standards (e.g., EU directives, CE marking). Manual will detail specific safety features and operational precautions.
Active Features
Active Safety Features:
ABS, integrated braking systems, advanced suspension for stability, automotive-style controls.
Passive Features
Passive Safety Features:
ROPS (Roll Over Protective Structure), FOPS (Falling Object Protective Structure), seat belts, safety glass.
๐Ÿ’ก Technology Features
Infotainment
Infotainment System:
While primarily a work machine, the cab would feature climate control, radio/audio systems, and operator interface displays. Manual details controls and diagnostics.
Driver Assistance
Driver Assistance Features:
Integrated control systems for PTO, hydraulics, and transmission; on-board diagnostics (OBD) for engine and system monitoring.
Suspension Systems:
Independent front suspension and self-levelling rear suspension for improved ride comfort and load handling. Manual covers maintenance and adjustment.
Connectivity
Connectivity Features:
May include provision for GPS, telematics, or ISOBUS connectivity depending on original specification. Manual covers relevant wiring and system integration.
๐Ÿ”ง Maintenance
Service Intervals
Engine Oil Change Interval:
Typically 500 hours (specific to engine and oil type, detailed in manual)
Transmission Fluid Change Interval:
Typically 1200 or 2400 hours (depending on transmission type and fluid, consult manual)
Fluid Specifications
Engine Oil Specification:
API CI-4 or higher, SAE 15W-40 or 10W-40 (refer to manual for exact JCB approved specification and viscosity based on temperature)
Hydraulic Fluid Specification:
JCB Hydraulic Oil HP (or equivalent meeting JCB specifications for performance and protection, consult manual for exact type and viscosity)
Transmission Fluid Specification:
JCB transmission fluid, or equivalent specified by JCB for CVT or powershift transmissions (refer to manual for exact specification and API/ISO ratings)
Known Issues
Common Issues:
Potential issues could include hydraulic system wear, transmission control module faults, or electrical gremlins depending on usage and maintenance history. The manual will guide on preventative measures and specific troubleshooting.
Lubrication
Greasing Points:
Numerous lubrication points including pivot points, driveshafts, and steering components. Manual will provide a detailed lubrication chart with recommended greases and intervals.
Filters
Filter Replacement Schedule:
Engine oil, fuel, air, and hydraulic filters require regular replacement as per service intervals outlined in the manual.
๐Ÿ“š Vehicle History
Brand Heritage
Brand Heritage:
JCB (J.C. Bamford) is a globally recognized manufacturer of construction and agricultural equipment, known for innovation and robustness.
Model Evolution
Model Evolution Fastrac:
The Fastrac range, pioneered by JCB, revolutionized tractor design with its high-speed, road-legal capabilities and integrated suspension, offering a unique blend of tractor and vehicle functionality.
Production
Production Period:
The 2135 FASTRAC model was produced from approximately 2004-2007, part of the Generation 3 range. The SN 738000 & Up confirms this later production run.
๐Ÿ† Awards & Recognition
Recognitions
Industry Recognitions:
JCB Fastracs have consistently received accolades for innovation and design in the agricultural machinery sector over their production history. Specific awards for the 2135 model would be documented by JCB.
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