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Jeep Cherokee XJ 1998 Repair Service Manual

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๐Ÿท๏ธ Basic Information Identification Make: Jeep Model: Cherokee XJ Year: 1998 Codes Chassis Code: XJ ๐Ÿ‘‹ Introduction Market Position Positioning: The Jeep Cherokee XJ is a highly regarded compact SUV, known for its ruggedness, off-road capability, and enduring appeal. This manual targets owners and independent mechanics who maintain and repair these vehicles. Competitive Analysis Competitors: Competed against models like the Toyota RAV4, Honda CR-V, Ford Explorer, and Nissan Pathfinder, often excelling in off-road prowess. Key Features Xj Strengths: Unibody construction (first SUV with this design), solid front axle (early models), legendary Selec-Trac and Command-Trac 4x4 systems, robust drivetrain options. Manual Target Audience Audience: Professional technicians, experienced DIY mechanics, and Jeep enthusiasts seeking in-depth repair knowledge. ๐Ÿ“‹ Manual Details Coverage Areas All Systems: Yes Page Count Estimated Pages: 1500+ Manual Type Type: Factory Repair Service Manual Language Language: English Format Format: PDF Download ๐Ÿ“– Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, diagnostics, component testing (e.g., cylinder head, pistons, crankshaft, camshaft) Engine Management: Fuel injection system (MPI), ignition system, sensors (MAP, TPS, O2, Crank/Cam), ECM operation and diagnosis Transmission Automatic: 42RE & 30RH: Diagnosis, overhaul, torque converter, valve body, cooler system Transmission Manual: AX-15 & NV3550: Clutch system, gearbox overhaul, lubrication Transfer Case: NP231 (Command-Trac): Operation, diagnosis, seal replacement, chain tension Driveline: Front & Rear Axles (Dana 30, Chrysler 8.25): Differential overhaul, gears, bearings, seals, U-joints, driveshafts Suspension: Front (Solid Leaf Spring - earlier XJ, though not standard '98) & Front Coil Spring/Control Arm: Shock absorbers, springs, ball joints, bushings, steering linkage Steering: Power steering system: Pump, steering gear, tie rods, idler arm, diagnosis Brakes: Front Disc (Vented Rotor), Rear Disc/Drum: Hydraulic system, ABS (if equipped), calipers, pads, rotors, lines, bleeding procedures Electrical System: 12V system, battery, alternator, starter, wiring diagrams, fuses, relays Body And Chassis: Frame, body panels, doors, glass, interior trim, HVAC system, exterior lighting Emissions Control: Catalytic converter, EGR system, evaporative emissions (EVAP) Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks, spark plug replacement, belt inspection/replacement Troubleshooting: Diagnostic charts, symptom-based troubleshooting, DTC (Diagnostic Trouble Code) interpretation Component Repair: Step-by-step instructions for removing, repairing, and installing major components Diagnostic Testing: Testing electrical circuits, fuel pressure testing, compression testing, vacuum testing Wheel Alignment: Specifications for camber, caster, toe (front and rear where applicable) Air Conditioning Service: Refrigerant handling (R134a), component replacement, leak detection Technical Depth Depth: Comprehensive: Covers everything from basic fluid changes to complete engine and transmission rebuilds, including detailed electrical schematics and diagnostic procedures. ๐Ÿ“Š Manual Specifications File Format File Type: PDF Searchability: Searchable text content Print Quality Resolution: High-resolution scanned pages Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) โš™๏ธ Engine Specifications Primary Engine Engine Code Displacement: 4.0L (242 cu. in.) OHV Inline 6-Cylinder (Engine Code: 4.0L) Performance Horsepower 1998: 185 hp @ 4,600 rpm Torque 1998: 220 lb-ft @ 3,200 rpm Fuel System Injection Type: Multi-port Fuel Injection (MPI) Engine Block Material Material: Cast Iron Cylinder Head Material Material: Cast Iron Cooling System Capacity Quarts: 11.9 (with max cooling) Ignition System Type: Distributorless Ignition System (DIS) with distributorless ignition module (DIM) Spark Plugs Recommended Part Number: Champion RC12LYC (OEM equivalent) Oil Type Viscosity: SAE 10W-30 (API SG or SH) Oil Capacity Quarts Capacity: 5.0 (with filter) Alternator Amperage Amperage: 117 Amp (typical) ๐Ÿ”ง Transmission Standard Transmission Type: 4-Speed Automatic (42RE) Optional Transmission Type: 5-Speed Manual (AX-15) Transmission Fluid Automatic Type: ATF+3 (Mopar) Transmission Fluid Manual Type: Manual Transmission Lubricant (API GL-4/GL-5, SAE 75W-90 recommended) Transfer Case Type Type: New Process NP231 (Command-Trac) Command-Trac Part-Time 4WD Transfer Case Fluid Type: ATF+3 (Mopar) Driveshaft Universal Joints Serviceability: Greaseable U-joints (front and rear driveshafts) ๐Ÿ“ Dimensions Exterior Wheelbase Inches: 101.4 Length Inches: 165.3 Width Inches: 69.4 Height Inches: 65.3 Weights Curb Weight Lbs: 3,400 - 3,600 (approx., depending on configuration) Gross Vehicle Weight Rating Gvwr Lbs: 4,600 - 4,800 (approx.) Wheels And Tires Standard Tire Size: P215/75R15 Wheel Bolt Pattern: 5x4.5 inches (5x114.3 mm) Standard Wheel Size: 15x7 inches Fuel Fuel Tank Capacity Gallons: 20.0 ๐Ÿ›ก๏ธ Safety Features Ratings NHTSA Rollover Rating: 3 Stars (for earlier models, may vary slightly for '98, but generally considered a risk due to higher center of gravity) Active Features ABS: Optional (available on some models, typically 4-wheel ABS) Passive Features Airbags: Driver and Passenger airbags Seat Belts: Front: 3-point inertia reel. Rear: Lap and shoulder belts (outboard), lap belt (center). ๐Ÿ’ก Technology Features Infotainment Audio System: Factory AM/FM stereo with cassette player. Optional CD player. Speaker configurations vary by trim. Driver Assistance Cruise Control: Standard on most trims Connectivity Power Accessories: Optional power windows, power door locks, power mirrors ๐Ÿ”ง Maintenance Service Intervals Oil Change Interval Miles: 3,000 - 5,000 miles (depending on driving conditions and oil type used) Transmission Fluid Change Interval Miles: 30,000 - 60,000 miles (depending on driving conditions) Coolant Change Interval Miles:...
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Jeep Cherokee XJ 1998 Repair Service Manual
๐Ÿท๏ธ Basic Information
Identification
Make:
Jeep
Model:
Cherokee XJ
Year:
1998
Codes
Chassis Code:
XJ
๐Ÿ‘‹ Introduction
Market Position
Positioning:
The Jeep Cherokee XJ is a highly regarded compact SUV, known for its ruggedness, off-road capability, and enduring appeal. This manual targets owners and independent mechanics who maintain and repair these vehicles.
Competitive Analysis
Competitors:
Competed against models like the Toyota RAV4, Honda CR-V, Ford Explorer, and Nissan Pathfinder, often excelling in off-road prowess.
Key Features
Xj Strengths:
Unibody construction (first SUV with this design), solid front axle (early models), legendary Selec-Trac and Command-Trac 4x4 systems, robust drivetrain options.
Manual Target Audience
Audience:
Professional technicians, experienced DIY mechanics, and Jeep enthusiasts seeking in-depth repair knowledge.
๐Ÿ“‹ Manual Details
Coverage Areas
All Systems:
Yes
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Factory Repair Service Manual
Language
Language:
English
Format
Format:
PDF Download
๐Ÿ“– Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul, diagnostics, component testing (e.g., cylinder head, pistons, crankshaft, camshaft)
Engine Management:
Fuel injection system (MPI), ignition system, sensors (MAP, TPS, O2, Crank/Cam), ECM operation and diagnosis
Transmission Automatic:
42RE & 30RH: Diagnosis, overhaul, torque converter, valve body, cooler system
Transmission Manual:
AX-15 & NV3550: Clutch system, gearbox overhaul, lubrication
Transfer Case:
NP231 (Command-Trac): Operation, diagnosis, seal replacement, chain tension
Driveline:
Front & Rear Axles (Dana 30, Chrysler 8.25): Differential overhaul, gears, bearings, seals, U-joints, driveshafts
Suspension:
Front (Solid Leaf Spring - earlier XJ, though not standard '98) & Front Coil Spring/Control Arm: Shock absorbers, springs, ball joints, bushings, steering linkage
Steering:
Power steering system: Pump, steering gear, tie rods, idler arm, diagnosis
Brakes:
Front Disc (Vented Rotor), Rear Disc/Drum: Hydraulic system, ABS (if equipped), calipers, pads, rotors, lines, bleeding procedures
Electrical System:
12V system, battery, alternator, starter, wiring diagrams, fuses, relays
Body And Chassis:
Frame, body panels, doors, glass, interior trim, HVAC system, exterior lighting
Emissions Control:
Catalytic converter, EGR system, evaporative emissions (EVAP)
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks, spark plug replacement, belt inspection/replacement
Troubleshooting:
Diagnostic charts, symptom-based troubleshooting, DTC (Diagnostic Trouble Code) interpretation
Component Repair:
Step-by-step instructions for removing, repairing, and installing major components
Diagnostic Testing:
Testing electrical circuits, fuel pressure testing, compression testing, vacuum testing
Wheel Alignment:
Specifications for camber, caster, toe (front and rear where applicable)
Air Conditioning Service:
Refrigerant handling (R134a), component replacement, leak detection
Technical Depth
Depth:
Comprehensive: Covers everything from basic fluid changes to complete engine and transmission rebuilds, including detailed electrical schematics and diagnostic procedures.
๐Ÿ“Š Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content
Print Quality
Resolution:
High-resolution scanned pages
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
โš™๏ธ Engine Specifications
Primary Engine
Engine Code Displacement:
4.0L (242 cu. in.) OHV Inline 6-Cylinder (Engine Code: 4.0L)
Performance
Horsepower 1998:
185 hp @ 4,600 rpm
Torque 1998:
220 lb-ft @ 3,200 rpm
Fuel System
Injection Type:
Multi-port Fuel Injection (MPI)
Engine Block Material
Material:
Cast Iron
Cylinder Head Material
Material:
Cast Iron
Cooling System
Capacity Quarts:
11.9 (with max cooling)
Ignition System
Type:
Distributorless Ignition System (DIS) with distributorless ignition module (DIM)
Spark Plugs
Recommended Part Number:
Champion RC12LYC (OEM equivalent)
Oil Type
Viscosity:
SAE 10W-30 (API SG or SH)
Oil Capacity Quarts
Capacity:
5.0 (with filter)
Alternator Amperage
Amperage:
117 Amp (typical)
๐Ÿ”ง Transmission
Standard Transmission
Type:
4-Speed Automatic (42RE)
Optional Transmission
Type:
5-Speed Manual (AX-15)
Transmission Fluid Automatic
Type:
ATF+3 (Mopar)
Transmission Fluid Manual
Type:
Manual Transmission Lubricant (API GL-4/GL-5, SAE 75W-90 recommended)
Transfer Case Type
Type:
New Process NP231 (Command-Trac) Command-Trac Part-Time 4WD
Transfer Case Fluid
Type:
ATF+3 (Mopar)
Driveshaft Universal Joints
Serviceability:
Greaseable U-joints (front and rear driveshafts)
๐Ÿ“ Dimensions
Exterior
Wheelbase Inches:
101.4
Length Inches:
165.3
Width Inches:
69.4
Height Inches:
65.3
Weights
Curb Weight Lbs:
3,400 - 3,600 (approx., depending on configuration)
Gross Vehicle Weight Rating Gvwr Lbs:
4,600 - 4,800 (approx.)
Wheels And Tires
Standard Tire Size:
P215/75R15
Wheel Bolt Pattern:
5x4.5 inches (5x114.3 mm)
Standard Wheel Size:
15x7 inches
Fuel
Fuel Tank Capacity Gallons:
20.0
๐Ÿ›ก๏ธ Safety Features
Ratings
NHTSA Rollover Rating:
3 Stars (for earlier models, may vary slightly for '98, but generally considered a risk due to higher center of gravity)
Active Features
ABS:
Optional (available on some models, typically 4-wheel ABS)
Passive Features
Airbags:
Driver and Passenger airbags
Seat Belts:
Front: 3-point inertia reel. Rear: Lap and shoulder belts (outboard), lap belt (center).
๐Ÿ’ก Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette player. Optional CD player. Speaker configurations vary by trim.
Driver Assistance
Cruise Control:
Standard on most trims
Connectivity
Power Accessories:
Optional power windows, power door locks, power mirrors
๐Ÿ”ง Maintenance
Service Intervals
Oil Change Interval Miles:
3,000 - 5,000 miles (depending on driving conditions and oil type used)
Transmission Fluid Change Interval Miles:
30,000 - 60,000 miles (depending on driving conditions)
Coolant Change Interval Miles:
30,000 miles or 2 years
Spark Plug Replacement Interval Miles:
30,000 - 100,000 miles (depending on plug type, e.g., copper vs. platinum)
Fluid Specifications
Power Steering Fluid:
ATF+3 (Mopar) or equivalent
Brake Fluid:
DOT 3
Windshield Washer Fluid:
Water and windshield washer solvent
Known Issues
Common Problems:
Head gasket leaks (especially early 4.0L), oil filter adapter O-ring leaks, vacuum leaks, exhaust manifold cracks, rust (especially rocker panels and unibody seams), transfer case chain stretch, interior component wear.
Specific Wear Points:
Control arm bushings, ball joints, tie rod ends, leaf spring bushings (if equipped with rear leaf springs).
๐Ÿ“š Vehicle History
Brand Heritage
Jeep Legacy:
Jeep has a long-standing reputation for rugged, off-road capable vehicles, dating back to its military origins in WWII.
Model Evolution
Xj Introduction:
The XJ Cherokee was introduced in 1984, pioneering the compact SUV segment with its unibody construction, setting it apart from body-on-frame competitors.
Production
Xj Production Years:
1984-2001 (North America)
Xj Manufacturing Location:
Toledo, Ohio, USA
1998 Updates
Updates:
The 1998 model year saw minor refinements, including potential updates to emissions controls, interior comfort features, and minor styling tweaks, while retaining the core XJ platform and popular 4.0L engine.
๐Ÿ† Awards & Recognition
Recognitions
Off Road Recognition:
Consistently praised in automotive media for its off-road capability and value proposition in the compact SUV segment.
Ratings
Segment Leader Off Road:
Often considered a benchmark for off-road performance within its class during its production run.
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