๐ท๏ธ Basic Information Identification Make: Jeep Model: Cherokee Model Codes: YJ, XJ Year: 1996 ๐ Introduction Market Position Target Audience: Professional technicians, advanced DIY enthusiasts, Jeep Cherokee YJ/XJ owners seeking detailed repair information Competitive Analysis Comparison To Alternatives: Offers comparable depth to factory service manuals, often more accessible and affordable than physical copies. Key Features Delivery Method: Instant Download Learning Curve: Aimed at those with basic electrical and mechanical knowledge, but provides fundamental explanations. ๐ Manual Details Coverage Areas Coverage Type: Comprehensive Repair and Service Page Count Estimated Page Count: Varies by specific factory manual facsimile, typically 1000+ pages Manual Type Manual Type: Repair Service Manual / Workshop Manual Manual Origin: Likely a facsimile or compilation of official factory service manuals and workshop manuals for the 1996 Jeep Cherokee. Language Language: English Format File Format: PDF ๐ Manual Coverage Systems Covered Engine Mechanical: Engine overhaul, cylinder head, block assembly, crankshaft, pistons, connecting rods, camshafts, timing system, lubrication system, cooling system Engine Performance: Fuel system (carburetor/EFI), ignition system, emissions control system, engine diagnostics, performance tuning Transmission: Manual transmission overhaul, automatic transmission overhaul, clutch system, driveline components, transfer case Suspension: Front suspension (leaf spring/coil spring), rear suspension (leaf spring), shock absorbers, springs, control arms, bushings, alignment Steering: Steering gear, power steering system, steering column, tie rods, ball joints Brakes: Front disc brakes, rear drum brakes, parking brake system, hydraulic system, ABS (if equipped) Electrical System: Battery, charging system, starting system, ignition system, lighting system, gauges, instrument cluster, body electrical, wiring diagrams Fuel System: Fuel pump, fuel tank, fuel lines, fuel injectors, fuel pressure regulator Exhaust System: Exhaust manifolds, catalytic converter, muffler, exhaust pipes Cooling System: Radiator, fan, water pump, thermostat, heater core HVAC: Heating, ventilation, and air conditioning system components and service Body And Frame: Body panels, doors, windows, interior trim, frame construction, collision repair basics Chassis: Frame, body mounts, crossmembers, and related chassis components. Procedures Included Maintenance: Regular maintenance checks, fluid changes, filter replacements, lubrication points Disassembly Assembly: Step-by-step instructions for component removal and reinstallation Repair Rebuild: Detailed procedures for repairing and rebuilding major vehicle systems and components Troubleshooting: Diagnostic flowcharts and common issue identification Technical Specifications: Torque specifications, clearances, tolerances, fluid capacities, electrical data Wiring Diagrams: Comprehensive electrical schematics for all vehicle systems Illustrations Diagrams: Detailed line drawings and exploded views of components Diagnostics: Includes diagnostic procedures for common drivability and electrical issues, often referencing specific DTCs (Diagnostic Trouble Codes) where applicable. Technical Depth Depth: Factory-level technical detail suitable for professional technicians and advanced DIY mechanics ๐ Manual Specifications File Format File Format Details: PDF, Adobe Reader compatible Print Quality Print Capability: Full Printable, high resolution for clarity Zoom Zoom Functionality: YES, allows for detailed inspection of illustrations and text Searchability Text Search: Likely searchable due to PDF format, depending on OCR quality Compatibility Operating Systems: All Versions of Windows & Mac Requirements Software Requirements: Adobe PDF Reader, WinZip (for potential archive extraction) โ๏ธ Engine Specifications Primary Engine Engine Options: 2.5L AMC I4, 4.0L AMC I6 Performance 4.0L Horsepower: ~190 hp @ 4750 rpm (approximate, varies slightly by year) 4.0L Torque: ~235 lb-ft @ 3250 rpm (approximate, varies slightly by year) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Engine Codes Engine Identification: Specific engine codes vary by engine type (e.g., 4.0L designations) ๐ง Transmission Standard Manual Transmission: AX-5 5-speed manual (common) Optional Automatic Transmission: AW4 4-speed automatic (common) Features Transfer Case: NV231 Selec-Trac (part-time 2WD/4WD), NP242 Command-Trac (full-time 2WD/4WD) ๐ Dimensions Exterior Wheelbase: YJ: 93.4 inches; XJ: 101.4 inches Length: YJ: ~150 inches; XJ: ~167 inches (approximate, varies by trim) Weights Curb Weight: Typically 3,100 - 3,600 lbs depending on configuration ๐ก๏ธ Safety Features Ratings NHTSA Ratings: Varies by test year and specific configuration, generally average for its era. Active Features ABS: Available on some models/trims Passive Features Airbags: Driver airbag standard ๐ก Technology Features Infotainment Audio System: Factory AM/FM cassette stereo, optional CD player. Basic speaker configurations. Driver Assistance Cruise Control: Available as an option on some trims. ๐ง Maintenance Service Intervals Oil Change Interval: Typically 3,000-5,000 miles or 3-6 months, depending on driving conditions. Transmission Fluid Change: Every 30,000-60,000 miles, depending on transmission type and usage. Fluid Specifications Engine Oil: 10W-30 or 10W-40 (API Service SG or higher) for most 4.0L I6 engines. Check manual for specific 2.5L I4 recommendations. Coolant: Ethylene glycol-based coolant, typically a 50/50 mix with distilled water. Automatic Transmission Fluid: ATF+4 (Chrysler's recommended fluid, though earlier manuals might specify ATF+2 or ATF+3 for the AW4) Manual Transmission Fluid: GL-3 or GL-4 gear oil (viscosity typically 75W-90 or 80W-90) Known Issues 4.0L Heatexchanger Leak: Common issue with radiator and heater core leaks due to material aging. Yj Leaf Springs: YJ models are prone to leaf spring fatigue and breakage over time, especially with off-road use. Electrical Gremlins: As with many vehicles of this era,...
Step-by-step instructions for component removal and reinstallation
Repair Rebuild:
Detailed procedures for repairing and rebuilding major vehicle systems and components
Troubleshooting:
Diagnostic flowcharts and common issue identification
Technical Specifications:
Torque specifications, clearances, tolerances, fluid capacities, electrical data
Wiring Diagrams:
Comprehensive electrical schematics for all vehicle systems
Illustrations Diagrams:
Detailed line drawings and exploded views of components
Diagnostics:
Includes diagnostic procedures for common drivability and electrical issues, often referencing specific DTCs (Diagnostic Trouble Codes) where applicable.
Technical Depth
Depth:
Factory-level technical detail suitable for professional technicians and advanced DIY mechanics
๐ Manual Specifications
File Format
File Format Details:
PDF, Adobe Reader compatible
Print Quality
Print Capability:
Full Printable, high resolution for clarity
Zoom
Zoom Functionality:
YES, allows for detailed inspection of illustrations and text
Searchability
Text Search:
Likely searchable due to PDF format, depending on OCR quality
Compatibility
Operating Systems:
All Versions of Windows & Mac
Requirements
Software Requirements:
Adobe PDF Reader, WinZip (for potential archive extraction)
โ๏ธ Engine Specifications
Primary Engine
Engine Options:
2.5L AMC I4, 4.0L AMC I6
Performance
4.0L Horsepower:
~190 hp @ 4750 rpm (approximate, varies slightly by year)
4.0L Torque:
~235 lb-ft @ 3250 rpm (approximate, varies slightly by year)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Engine Codes
Engine Identification:
Specific engine codes vary by engine type (e.g., 4.0L designations)
YJ: ~150 inches; XJ: ~167 inches (approximate, varies by trim)
Weights
Curb Weight:
Typically 3,100 - 3,600 lbs depending on configuration
๐ก๏ธ Safety Features
Ratings
NHTSA Ratings:
Varies by test year and specific configuration, generally average for its era.
Active Features
ABS:
Available on some models/trims
Passive Features
Airbags:
Driver airbag standard
๐ก Technology Features
Infotainment
Audio System:
Factory AM/FM cassette stereo, optional CD player. Basic speaker configurations.
Driver Assistance
Cruise Control:
Available as an option on some trims.
๐ง Maintenance
Service Intervals
Oil Change Interval:
Typically 3,000-5,000 miles or 3-6 months, depending on driving conditions.
Transmission Fluid Change:
Every 30,000-60,000 miles, depending on transmission type and usage.
Fluid Specifications
Engine Oil:
10W-30 or 10W-40 (API Service SG or higher) for most 4.0L I6 engines. Check manual for specific 2.5L I4 recommendations.
Coolant:
Ethylene glycol-based coolant, typically a 50/50 mix with distilled water.
Automatic Transmission Fluid:
ATF+4 (Chrysler's recommended fluid, though earlier manuals might specify ATF+2 or ATF+3 for the AW4)
Manual Transmission Fluid:
GL-3 or GL-4 gear oil (viscosity typically 75W-90 or 80W-90)
Known Issues
4.0L Heatexchanger Leak:
Common issue with radiator and heater core leaks due to material aging.
Yj Leaf Springs:
YJ models are prone to leaf spring fatigue and breakage over time, especially with off-road use.
Electrical Gremlins:
As with many vehicles of this era, intermittent electrical issues can arise due to wiring age and corrosion.
Tires:
Standard tire sizes often include 215/75R15 or 30x9.50R15, though aftermarket sizes are common.
Filters
Oil Filter Part Number:
Mopar MO-090, or equivalent aftermarket like Fram PH8A or Wix 51515 (verify for specific engine)
Air Filter Part Number:
Mopar PA2052, or equivalent aftermarket
๐ Vehicle History
Brand Heritage
Jeep Legacy:
Jeep is synonymous with off-road capability and ruggedness, a heritage established with the original Willys Jeep.
Model Evolution
Yj Generation:
YJ (1987-1995) introduced the rectangular headlights, marking a significant departure from the CJ series. The 1996 manual covers the transition to XJ as the primary model designation for this era.
Xj Generation:
XJ (1984-2001) pioneered the unibody SUV design, offering a more refined ride than traditional body-on-frame SUVs.
Production
Manufacturing Location:
USA (Toledo, Ohio)
๐ Awards & Recognition
Recognitions
Off Road Capability:
Consistently recognized for its robust off-road performance and iconic status in the SUV segment.