🏷️ Basic Information Identification Make: Jeep Model: Cherokee Chassis Code: XJ (primarily) / YJ (for reference in manual title, though YJ is Wrangler) Year: 1996 👋 Introduction Market Position Segment: Compact SUV / Off-road vehicle Target Audience: Jeep Cherokee XJ owners seeking to perform their own maintenance and repairs, DIY enthusiasts, and independent repair shops. Competitive Analysis Competitors Era: Ford Bronco, Toyota 4Runner, Nissan Pathfinder, Chevrolet S-10 Blazer, Mitsubishi Montero. Key Features Vehicle Appeal: Ruggedness, off-road capability, relatively simple mechanicals, strong aftermarket support. Manual Value: Empowers owners to maintain and repair their vehicle, saving costs and ensuring quality of work. 📋 Manual Details Coverage Areas Primary Coverage: Service and Repair for 1996 Jeep Cherokee (XJ) Secondary Coverage Mention: YJ reference in title, likely for related systems or shared components applicable to Wrangler models of the era. Page Count Estimated Pages: 1000+ Manual Type Type: Service and Repair Manual Language Language: English Format Format: Downloadable Digital Format (likely PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, exhaust system, cooling system, lubrication system, engine electrical. Transmission Drivetrain: Automatic and Manual Transmissions (e.g., AX-15, NP231, 42RE), transfer case, drivelines, axles, differentials, hubs. Chassis: Suspension (front and rear solid axles), steering system, braking system (front disc, rear drum), wheels, tires. Body Electrical: Body control modules, lighting, HVAC system, power accessories (windows, locks), interior and exterior trim, wiring diagrams, fuses, relays. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, lubrication. Diagnostics: Troubleshooting guides, fault code interpretation, diagnostic procedures for all major systems. Repair Overhaul: Detailed step-by-step instructions for component removal, installation, and rebuilding (e.g., engine components, transmission overhaul, brake caliper replacement). Specifications Data: Torque specifications, clearances, fluid capacities, electrical specifications, diagnostic values. Technical Depth Depth: Comprehensive, covering routine maintenance to major repairs and component overhauls. Includes diagnostic flowcharts and detailed troubleshooting. 📊 Manual Specifications File Format Digital Format: PDF (Portable Document Format) - typically high-resolution scans or digital creations. Print Quality Printability: Designed for digital viewing and printing. High-quality images, diagrams, and text. Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code Displacement: 4.0L (242 cu in) OHV Inline-6 (Primary Engine) Engine Code Displacement Optional: 2.5L (150 cu in) OHV Inline-4 (AMC 150) (Optional Engine) Performance 4.0L Horsepower: Approx. 190 hp @ 4750 RPM 4.0L Torque: Approx. 225 lb-ft @ 3250 RPM 2.5L Horsepower: Approx. 125 hp @ 4600 RPM 2.5L Torque: Approx. 150 lb-ft @ 2400 RPM Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline 🔧 Transmission Standard Transmission Type: Selectable 2WD/4WD Part-time (Command-Trac) Optional Transmission Automatic: 42RE 4-speed Automatic Transmission Manual: AX-15 5-speed Manual Transmission Transfer Case Type: New Process (NP) 231 (Command-Trac) (Common) Features Transfer Case Features: 2WD High, 4WD High, Neutral, 4WD Low 📐 Dimensions Exterior Wheelbase: 103.4 inches (2626 mm) Length: 167.5 inches (4255 mm) Width: 69.4 inches (1763 mm) Height: 64.4 inches (1636 mm) Weights Curb Weight: Approx. 3400 - 3700 lbs (1542 - 1678 kg) depending on configuration. Gross Vehicle Weight Rating: Approx. 5300 lbs (2404 kg) 🛡️ Safety Features Ratings NHTSA Rollover Resistance: 3-star (Varies by specific test year and configuration) Active Features Brakes: Front disc, rear drum brakes. Optional ABS on some models. Steering: Power steering Passive Features Airbags: Driver and passenger airbags (standard for 1996 model year in the US). Seat Belts: Front 3-point, rear lap and shoulder belts. 💡 Technology Features Infotainment Audio System: Factory AM/FM/Cassette player with optional CD player. Basic analog controls. Driver Assistance ABS: Optional Anti-lock Braking System (ABS) available on some models, primarily on rear wheels or all four. Cruise Control: Standard on most trims. Connectivity Auxiliary Ports: None from factory. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000-5,000 miles (or 3-6 months), depending on driving conditions and oil used. Transmission Fluid Change: Every 30,000-60,000 miles for automatic, check manual for manual transmission. Coolant Flush: Every 30,000-50,000 miles or 2-3 years. Fluid Specifications Engine Oil: API SG or higher, SAE 10W-30 (preferred for 4.0L); SAE 5W-30 may be used in colder climates. Automatic Transmission Fluid: ATF+4 (preferred, although ATF+3 was likely specified for '96, manual will clarify) for 42RE. Manual Transmission Fluid: API GL-5, SAE 75W-90 (for AX-15). Coolant: Ethylene Glycol based coolant, 50/50 mix with distilled water. Mopar OAT or HOAT type recommended by manual. Known Issues 4.0L Engine: Cracked cylinder heads (especially early 90s but can persist), oil filter adapter housing leaks, camshaft position sensor issues, distributorless ignition system (DIS) coil pack failures. Transmission: AX-15 clutch wear, 42RE solenoid failures, torque converter shudder. Suspension Steering: Worn control arm bushings, track bar issues, steering box wear, U-joint failures. Electrical: Ground strap issues causing erratic electrical behavior, HVAC blower motor resistor failure, power window motor failures. 📚 Vehicle History Brand Heritage Jeep Legacy: Jeep is...