🏷️ Basic Information Identification Make: Jeep Model: CJ-3B Year: 1960 Product Name: Jeep CJ-3B 1960 Service Repair Workshop Manual 👋 Introduction Market Position Vehicle Segment: Light utility vehicle, iconic off-road SUV. Target Audience Manual: Jeep CJ-3B owners, mechanics, restorers, and automotive enthusiasts seeking in-depth repair and maintenance information. Competitive Analysis Competitors Era: Willys CJ-3B's primary competitors were other utilitarian vehicles and early SUVs, though few matched its off-road prowess and ruggedness. Key Features Vehicle Defining Characteristics: Go-anywhere capability, utilitarian design, rugged chassis, and iconic Jeep grille. Key Features Manual Manual Value Proposition: Provides the essential technical knowledge for maintaining and repairing the legendary CJ-3B, ensuring longevity and optimal performance for owners. 📋 Manual Details Coverage Areas Manual Type: Service Repair Workshop Manual Language: English Format: Digital (likely PDF, as indicated by common sales practices for older manuals) Page Count Estimated Page Count: Likely 300-500 pages, typical for comprehensive workshop manuals of this era. 📖 Manual Coverage Systems Covered Engine: Detailed repair, overhaul, troubleshooting, and specifications for the Hurricane F-Head 4-cylinder engine. Transmission: Service and repair procedures for the T-90 3-speed manual transmission and Dana 18/20 transfer case. Drivetrain: Front and rear axle service (Dana 25/27/30), driveshafts, U-joints, and differential adjustments. Brakes: Hydraulic drum brake system maintenance, overhaul, bleeding, and specifications. Steering: Steering gear box (Ross) service, linkage adjustment, and troubleshooting. Suspension: Front and rear leaf spring service, shock absorber replacement, and chassis lubrication. Electrical: Wiring diagrams, lighting system service, ignition system (distributor, coil, spark plugs), starting and charging systems (generator, starter, battery). Fuel System: Carburetor (likely Carter W-0 or similar) service and adjustment, fuel pump, fuel tank, and lines. Cooling System: Radiator, water pump, thermostat, and fan service. Exhaust System: Exhaust manifold, pipe, and muffler service. Body And Chassis: Body panel removal and installation, seat service, frame inspection and repair, and hardware specifications. Procedures Included Maintenance: Routine maintenance tasks such as oil changes, filter replacements, lubrication, tune-ups, and brake adjustments. Troubleshooting: Diagnostic charts and procedures for identifying and resolving common mechanical and electrical issues. Repair: Step-by-step instructions for disassembling, inspecting, repairing, and reassembling all major vehicle components. Overhaul: Comprehensive instructions for complete engine, transmission, and axle rebuilds. Specifications: Torque values, clearances, fluid capacities, timing settings, and other critical technical data. Technical Depth Depth: Comprehensive, covering everything from basic adjustments to full engine and drivetrain rebuilds, as expected from a professional workshop manual. 📊 Manual Specifications File Format File Type: Likely PDF for digital versions. If printed, it would be a bound book. Searchability: If a well-scanned PDF, text should be searchable for quick access to information. Print Quality Print Quality Digital: Depends on the original source and scanning quality. Aim for clear, legible text and diagrams. Binding Type Binding Type Physical: Typically perfect bound or spiral bound for workshop manuals for ease of use on a workbench. Paper Type Paper Type Physical: Durable, often semi-gloss paper to withstand shop environments. ⚙️ Engine Specifications Primary Engine Engine Code: Hurricane F-Head Engine Type: Inline 4-cylinder, Overhead Valve (OHV), F-Head configuration Displacement: 134.2 cubic inches (2.2 Liters) Bore X Stroke: 3-1/8 inches x 4-1/4 inches (79.4 mm x 108 mm) Performance Horsepower: Approximately 72 hp @ 3200 RPM Torque: Approximately 114 lb-ft @ 1200 RPM Fuel System Fuel Delivery: Single barrel carburetor (typically Carter W-0 or Zenith Stromberg) Fuel Type: Regular Unleaded Gasoline Ignition System Ignition Type: Battery and Coil Ignition System Lubrication Oil Capacity: 5 US quarts (4.7 Liters) with filter change Cooling System Coolant Capacity: Approximately 10 quarts (9.5 Liters) (water/antifreeze mixture) 🔧 Transmission Standard Transmission Transmission Model: Warner T-90 Gears: 3-speed manual transmission Transfer Case Transfer Case Model: Dana 18 (or Dana 20 on later models) Transfer Case Features: 2-speed, part-time four-wheel drive with selectable 2WD/4WD Fluid Specifications Transmission Fluid Type: GL-4 Gear Oil (e.g., SAE 90W) Fluid Capacities Transfer Case Fluid Capacity: Approximately 2.5 pints (1.2 Liters) 📐 Dimensions Exterior Wheelbase: 80 inches (2032 mm) Overall Length: Approximately 130 inches (3302 mm) Overall Width: Approximately 64 inches (1626 mm) Overall Height: Approximately 65 inches (1651 mm) (to windshield top) Weights Curb Weight: Approximately 2,500 - 2,800 lbs (1134 - 1270 kg) Gross Vehicle Weight Rating: Approximately 3,500 - 4,000 lbs (1588 - 1814 kg) 🛡️ Safety Features Passive Features Construction: Body-on-frame construction, designed for ruggedness rather than modern safety features. Seat Belts: Not standard equipment; aftermarket installation common. Airbags: Not applicable. Ratings Crash Test Ratings: Not tested under modern safety standards; designed for utility and off-road use. 💡 Technology Features Infotainment Audio System: Basic AM radio (optional) or no radio. Focus is on utility, not entertainment. Driver Assistance Assistance Features: None by modern standards. Four-wheel drive system is the primary 'assistance' for off-road. Connectivity Connectivity Options: Not applicable. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000 miles or 6 months (typical for the era, consult manual for specifics)....