Jeep CJ SJ XJ MJ J10 J20 Parts Manual Catalog 1981
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๐ท๏ธ Basic Information Identification Make: Jeep Model: CJ, SJ, XJ, MJ, J10, J20 Year: 1981 Codes Chassis Code Cj: CJ-5, CJ-7 Chassis Code Sj: SJ Wagoneer, SJ Grand Wagoneer, SJ J-Series Trucks (J10, J20) Chassis Code Xj: XJ Cherokee (early models) Chassis Code Mj: MJ Comanche (early models) ๐ Introduction Market Position Target Audience: Jeep owners, mechanics, restoration specialists, parts suppliers, and enthusiasts. Competitive Analysis Value Proposition: Provides essential part identification and ordering information, crucial for maintaining and restoring vintage Jeep vehicles, offering a cost-effective alternative to physical manuals or dealership inquiries. Key Features Instant Access: Instant download provides immediate access to critical parts information without shipping delays. Ease Of Use: Designed for ease of use with clear diagrams and manufacturer part numbers. ๐ Manual Details Coverage Areas Geographical Coverage: Primarily North American market, with parts applicable globally due to Jeep's international presence. Page Count Estimated Page Count: Extensive (exact number not specified, but implied to be comprehensive for multiple models). Manual Type Type: Parts Catalog / Parts List Manual Language Language: English Format Digital Format: PDF ๐ Manual Coverage Systems Covered Powertrain: Engine assembly, fuel system, cooling system, exhaust system, transmission, transfer case, drivetrain components (axles, driveshafts). Chassis And Suspension: Frame, front and rear suspension components (springs, shocks, control arms), steering system, brakes (front and rear drums/discs), wheels and tires. Electrical System: Wiring harnesses, lighting, ignition system, starting and charging system, gauges, switches, fuse box. Body And Interior: Body panels (fenders, doors, hood, tailgate), bumpers, glass, convertible tops, interior trim, seats, dashboard components, hardware. Procedures Included Assembly Disassembly: Exploded diagrams facilitate identification and understanding of assembly/disassembly sequences for all listed parts. Technical Depth Part Identification: Includes manufacturer part numbers, descriptions, and detailed diagrams for every part. Diagram Utility: High-resolution, enlargeable exploded views for precise identification of even small components. ๐ Manual Specifications File Format File Type: PDF Print Quality Printability: Printable on demand, allowing users to print specific pages as needed. Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download - user's discretion for printing) โ๏ธ Engine Specifications Primary Engine Engine Options Cj: AMC 151 I4 (2.5L), AMC 258 I6 (4.2L), AMC 304 V8 (5.0L) Engine Options Sj J10 J20: AMC 258 I6 (4.2L), AMC 360 V8 (5.9L), AMC 401 V8 (6.6L) Engine Options Xj: AMC 151 I4 (2.5L), AMC 258 I6 (4.2L) Performance Horsepower Torque Notes: Specific horsepower and torque figures vary by engine and tuning; manual provides part numbers for all components affecting performance. Fuel System Carburetor Injection Notes: Components for both carbureted (e.g., Carter, Motorcraft) and early electronic fuel injection (EFI) systems are likely covered, depending on specific model and year variants within the range. ๐ง Transmission Standard Manual Transmission Options: T150, T176, T4/T5 (for lighter models) Optional Automatic Transmission Options: TH400, TH350, TF999, TF727 Features Transfer Case Options: Dana 20, Dana 300 (for CJ), Selec-Trac (for XJ/MJ), Quadra-Trac (for SJ). ๐ Dimensions Exterior Wheelbase Variations: CJ-5 (approx. 84-93 in), CJ-7 (approx. 103.5 in), SJ Wagoneer/Cherokee (approx. 108.7 in), J-Series Trucks (approx. 129-131 in for J10, 131.5 in for J20), MJ Comanche (approx. 119.4 in). Weights Gross Vehicle Weight Rating Notes: GVWR varies significantly by model, from approx. 3,400 lbs (CJ) to over 6,000 lbs (J20), with detailed part sourcing for all weight-bearing components. ๐ก๏ธ Safety Features Ratings Safety Features Notes: Manual covers all original safety equipment including seat belts, roll bars (for CJ), brake components, and lighting systems. Active Features Braking System Types: Front disc, rear drum brakes standard on most models; some heavier duty trucks may have four-wheel disc options or more robust drum systems. Manual provides part numbers for all braking hardware. ๐ก Technology Features Infotainment Audio System Options: Covers original radio components, speakers, and wiring. Aftermarket upgrades would utilize similar mounting points and electrical connectors identifiable via the manual. Driver Assistance ABS Availability: ABS was not standard or widely available on these models in 1981. Manual covers standard braking systems. Connectivity Wiring Harness Details: Detailed diagrams of wiring harnesses are crucial for diagnosing electrical issues and planning any aftermarket integrations. ๐ง Maintenance Service Intervals Maintenance Schedule Notes: While the manual is a parts catalog, the detailed breakdown of components implies the parts needed for scheduled maintenance (e.g., filters, spark plugs, belts). Fluid Specifications Engine Oil Type Notes: Typically 10W-30 or 10W-40 for gasoline engines, with specific capacities and filter part numbers available for each engine variant. Coolant Type Notes: Conventional green ethylene glycol coolant. Manual provides part numbers for radiators, hoses, and caps. Transmission Fluid Type Notes: ATF+3/+4 for automatics, gear oil (e.g., 80W-90) for manual transmissions and transfer cases. Manual includes part numbers for seals, gaskets, and filters. Known Issues Common Wear Items: Components commonly replaced include universal joints, brake pads/shoes, clutch components, exhaust systems, and ignition parts. Manual provides OE part numbers for all. Body Rust...
SJ Wagoneer, SJ Grand Wagoneer, SJ J-Series Trucks (J10, J20)
Chassis Code Xj:
XJ Cherokee (early models)
Chassis Code Mj:
MJ Comanche (early models)
๐ Introduction
Market Position
Target Audience:
Jeep owners, mechanics, restoration specialists, parts suppliers, and enthusiasts.
Competitive Analysis
Value Proposition:
Provides essential part identification and ordering information, crucial for maintaining and restoring vintage Jeep vehicles, offering a cost-effective alternative to physical manuals or dealership inquiries.
Key Features
Instant Access:
Instant download provides immediate access to critical parts information without shipping delays.
Ease Of Use:
Designed for ease of use with clear diagrams and manufacturer part numbers.
๐ Manual Details
Coverage Areas
Geographical Coverage:
Primarily North American market, with parts applicable globally due to Jeep's international presence.
Page Count
Estimated Page Count:
Extensive (exact number not specified, but implied to be comprehensive for multiple models).
Specific horsepower and torque figures vary by engine and tuning; manual provides part numbers for all components affecting performance.
Fuel System
Carburetor Injection Notes:
Components for both carbureted (e.g., Carter, Motorcraft) and early electronic fuel injection (EFI) systems are likely covered, depending on specific model and year variants within the range.
๐ง Transmission
Standard
Manual Transmission Options:
T150, T176, T4/T5 (for lighter models)
Optional
Automatic Transmission Options:
TH400, TH350, TF999, TF727
Features
Transfer Case Options:
Dana 20, Dana 300 (for CJ), Selec-Trac (for XJ/MJ), Quadra-Trac (for SJ).
๐ Dimensions
Exterior
Wheelbase Variations:
CJ-5 (approx. 84-93 in), CJ-7 (approx. 103.5 in), SJ Wagoneer/Cherokee (approx. 108.7 in), J-Series Trucks (approx. 129-131 in for J10, 131.5 in for J20), MJ Comanche (approx. 119.4 in).
Weights
Gross Vehicle Weight Rating Notes:
GVWR varies significantly by model, from approx. 3,400 lbs (CJ) to over 6,000 lbs (J20), with detailed part sourcing for all weight-bearing components.
๐ก๏ธ Safety Features
Ratings
Safety Features Notes:
Manual covers all original safety equipment including seat belts, roll bars (for CJ), brake components, and lighting systems.
Active Features
Braking System Types:
Front disc, rear drum brakes standard on most models; some heavier duty trucks may have four-wheel disc options or more robust drum systems. Manual provides part numbers for all braking hardware.
๐ก Technology Features
Infotainment
Audio System Options:
Covers original radio components, speakers, and wiring. Aftermarket upgrades would utilize similar mounting points and electrical connectors identifiable via the manual.
Driver Assistance
ABS Availability:
ABS was not standard or widely available on these models in 1981. Manual covers standard braking systems.
Connectivity
Wiring Harness Details:
Detailed diagrams of wiring harnesses are crucial for diagnosing electrical issues and planning any aftermarket integrations.
๐ง Maintenance
Service Intervals
Maintenance Schedule Notes:
While the manual is a parts catalog, the detailed breakdown of components implies the parts needed for scheduled maintenance (e.g., filters, spark plugs, belts).
Fluid Specifications
Engine Oil Type Notes:
Typically 10W-30 or 10W-40 for gasoline engines, with specific capacities and filter part numbers available for each engine variant.
Coolant Type Notes:
Conventional green ethylene glycol coolant. Manual provides part numbers for radiators, hoses, and caps.
Transmission Fluid Type Notes:
ATF+3/+4 for automatics, gear oil (e.g., 80W-90) for manual transmissions and transfer cases. Manual includes part numbers for seals, gaskets, and filters.
Known Issues
Common Wear Items:
Components commonly replaced include universal joints, brake pads/shoes, clutch components, exhaust systems, and ignition parts. Manual provides OE part numbers for all.
Body Rust Prone Areas:
Floor pans, rocker panels, and lower body sections are susceptible to rust; manual provides part numbers for body panels and hardware for replacement.
๐ Vehicle History
Brand Heritage
Jeep Legacy:
The manual covers models from a pivotal era for Jeep, bridging the gap between classic off-road utility and the emerging SUV segment.
Model Evolution
Cj Series Evolution:
CJ-5 (continued evolution), CJ-7 (introduced 1976, more refined).
Sj Series Evolution:
Wagoneer and Cherokee (SJ) represent the luxury and upscale off-road vehicles of the era, while J-series trucks are robust utility vehicles.
Xj Mj Introduction:
The 1981 model year marks one of the earliest appearances of the XJ Cherokee (unibody construction introduced later for XJ) and MJ Comanche pickup truck, representing a significant shift for Jeep's product line.
Production
Manufacturing Locations:
Primarily Toledo, Ohio, USA, under AMC ownership during this period.
๐ Awards & Recognition
Recognitions
Model Recognition Notes:
While specific awards for the 1981 model year are not detailed in the product description, Jeep vehicles of this era are widely recognized for their off-road capability and durability, contributing to their enduring legacy and collectibility.