Jeep Liberty KJ 2002-2007 Workshop Service Manual for Repair
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🏷️ Basic Information Identification Make: Jeep Model: Liberty Generation: KJ Production Years Covered: 2002-2007 Platform Code: KJ 👋 Introduction Market Position Vehicle Segment: Compact SUV / Sport Utility Vehicle Target Audience: Enthusiasts, DIY mechanics, professional repair shops servicing Jeep Liberty KJ models. Competitive Analysis Competitors: Ford Escape, Toyota RAV4, Honda CR-V, Nissan Xterra, Chevrolet Tracker Key Features Vehicle Appeal: Off-road capability (Command-Trac NV150/NV241, optional Selec-Trac NV241OR), rugged styling, practical interior space. Manual Value: Provides in-depth technical information essential for maintaining and repairing the Jeep Liberty KJ, saving time and money on repairs. 📋 Manual Details Coverage Areas Primary Coverage: Workshop Service and Repair Page Count Total Pages: 2145 Manual Type Type: Service Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine (3.7L V6, 2.4L I4), Transmission (42RLE Automatic, NV150/NV241 Transfer Case), Drivetrain (4x4, 4x2) Chassis: Suspension (Independent Front, Solid Rear Axle), Steering, Brakes (ABS, Rear Drum/Front Disc, Optional Rear Disc), Wheels and Tires Electrical: Battery, Charging System, Ignition System, Lighting, Instruments, Body Control Modules, Powertrain Control Modules (PCM), HVAC Controls, Audio Systems, Power Accessories Body And Trim: Body Panels, Doors, Windows, Seats, Interior Trim, Exterior Trim, Bumpers, Glass Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, belt inspection/replacement, spark plug replacement Repair: Engine overhaul, transmission repair, brake caliper replacement, suspension component replacement, electrical component diagnosis and repair Troubleshooting: Diagnostic trouble codes (DTCs), symptom-based troubleshooting guides, wiring diagrams, component testing procedures Diagnostics: On-board diagnostics (OBD-II), scan tool data interpretation, live data analysis, component resistance and voltage testing Technical Depth Depth: Comprehensive; covers basic maintenance to full engine and transmission rebuilds, including detailed diagnostics and electrical schematics. 📊 Manual Specifications File Format PDF Quality: High resolution, searchable text, printable pages. Print Quality Printability: Printable, allowing users to create physical copies of specific sections or the entire manual. Binding Type Binding Type Digital: N/A (Digital PDF) Paper Type Paper Type Digital: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine 1 Displacement: 3.7L (226 cu in) Engine 1 Configuration: SOHC V6 Engine 1 Horsepower: Approx. 205-210 hp @ 5200 rpm (varies by year) Engine 1 Torque: Approx. 235-240 lb-ft @ 4000 rpm (varies by year) Secondary Engine Engine 2 Displacement: 2.4L (148 cu in) Engine 2 Configuration: DOHC I4 Engine 2 Horsepower: Approx. 150 hp @ 5200 rpm Engine 2 Torque: Approx. 165 lb-ft @ 4000 rpm Performance Engine Management: Sequential Electronic Fuel Injection (SEFI) Emission Control: Catalytic Converter, EGR (where applicable) Fuel System Fuel Type: Unleaded gasoline Fuel Pump: In-tank electric 🔧 Transmission Standard Transmission Type: 42RLE Automatic Transmission Optional Transmission Type Manual: 5-speed Manual (NV150) - less common, primarily with 2.4L engine Features Transfer Case: Command-Trac NV150 (Part-time 4WD) or Selec-Trac NV241OR (Full-time 4WD, optional) Gear Ratios 42Rle: Detailed in manual (e.g., 2.804:1 1st, 1.451:1 2nd, 1.000:1 3rd, 0.700:1 4th) Fluid Specs Transmission Fluid Type: ATF+4 (Mopar) 📐 Dimensions Exterior Wheelbase: 104.3 inches (2649 mm) Length: 173.5 inches (4407 mm) Width: 71.5 inches (1816 mm) Height: 68.5 inches (1740 mm) Cargo Cargo Volume Behind Rear Seat: Approx. 30.3 cu ft Cargo Volume With Rear Seat Folded: Approx. 67.4 cu ft Weights Curb Weight: Approx. 3700-4200 lbs (varies by configuration) Towing Capacity: Up to 5,000 lbs (with proper equipment and 3.7L engine) 🛡️ Safety Features Ratings NHTSA Frontal Crash Driver: 4-star (2002-2003 models) NHTSA Frontal Crash Passenger: 4-star (2002-2003 models) NHTSA Side Impact Driver: 5-star (2002-2003 models) NHTSA Side Impact Rear Passenger: 4-star (2002-2003 models) Active Features ABS: Standard Anti-lock Braking System Traction Control: Available Traction Control (TCS) Electronic Stability: Available Electronic Stability Control (ESC) - introduced later in production cycle Passive Features Airbags: Front driver and passenger airbags, optional side curtain airbags. Seat Belts: Three-point seat belts for all seating positions, pretensioners for front seats. 💡 Technology Features Infotainment Audio System: AM/FM stereo with CD player, optional Infinity premium audio system, optional satellite radio. Navigation: Optional navigation system available on some higher trims. Driver Assistance Cruise Control: Standard cruise control. Tire Pressure: Tire Pressure Monitoring System (TPMS) introduced in later model years. Connectivity Power Outlets: 12V power outlets for accessory charging. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000-7,500 miles or 6 months, depending on oil type and driving conditions (refer to manual for specifics). Engine Air Filter Replacement: Every 15,000-30,000 miles or as needed based on inspection. Spark Plug Replacement: Approx. 60,000-100,000 miles (depending on plug type: copper, platinum, or iridium). Transmission Fluid Change: Every 30,000-60,000 miles, or more frequently under severe driving conditions. Fluid Specifications Engine Oil Type: SAE 5W-30 (check owner's manual for specific viscosity and API service classification, e.g., Chrysler MS-6395). Coolant Type: HOAT (Hybrid Organic Acid Technology) Antifreeze/Coolant, typically Mopar OAT (Orange) or equivalent. Brake Fluid Type: DOT 3 or DOT 4 Known Issues Common Problems: Heater core leaks, AC evaporator issues, rear differential leaks, PCM failure (early models),...
Battery, Charging System, Ignition System, Lighting, Instruments, Body Control Modules, Powertrain Control Modules (PCM), HVAC Controls, Audio Systems, Power Accessories
Up to 5,000 lbs (with proper equipment and 3.7L engine)
🛡️ Safety Features
Ratings
NHTSA Frontal Crash Driver:
4-star (2002-2003 models)
NHTSA Frontal Crash Passenger:
4-star (2002-2003 models)
NHTSA Side Impact Driver:
5-star (2002-2003 models)
NHTSA Side Impact Rear Passenger:
4-star (2002-2003 models)
Active Features
ABS:
Standard Anti-lock Braking System
Traction Control:
Available Traction Control (TCS)
Electronic Stability:
Available Electronic Stability Control (ESC) - introduced later in production cycle
Passive Features
Airbags:
Front driver and passenger airbags, optional side curtain airbags.
Seat Belts:
Three-point seat belts for all seating positions, pretensioners for front seats.
💡 Technology Features
Infotainment
Audio System:
AM/FM stereo with CD player, optional Infinity premium audio system, optional satellite radio.
Navigation:
Optional navigation system available on some higher trims.
Driver Assistance
Cruise Control:
Standard cruise control.
Tire Pressure:
Tire Pressure Monitoring System (TPMS) introduced in later model years.
Connectivity
Power Outlets:
12V power outlets for accessory charging.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-7,500 miles or 6 months, depending on oil type and driving conditions (refer to manual for specifics).
Engine Air Filter Replacement:
Every 15,000-30,000 miles or as needed based on inspection.
Spark Plug Replacement:
Approx. 60,000-100,000 miles (depending on plug type: copper, platinum, or iridium).
Transmission Fluid Change:
Every 30,000-60,000 miles, or more frequently under severe driving conditions.
Fluid Specifications
Engine Oil Type:
SAE 5W-30 (check owner's manual for specific viscosity and API service classification, e.g., Chrysler MS-6395).
Coolant Type:
HOAT (Hybrid Organic Acid Technology) Antifreeze/Coolant, typically Mopar OAT (Orange) or equivalent.
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Common Problems:
Heater core leaks, AC evaporator issues, rear differential leaks, PCM failure (early models), front sway bar end links wear, brake rotor warping.
Maintenance Tips:
Regularly inspect and clean the battery terminals. Check for coolant leaks, especially around the firewall. Lubricate suspension components as per schedule.
📚 Vehicle History
Brand Heritage
Brand Legacy:
Jeep, an iconic American brand, has a long history of producing rugged, capable off-road vehicles since the 1940s.
Model Evolution
Model Introduction:
The Jeep Liberty (KJ) replaced the Jeep Cherokee (XJ) in North America for the 2002 model year.
Design Philosophy:
Designed as a more modern and refined SUV than its predecessor, but retaining Jeep's off-road DNA.
Facelift:
Received a minor facelift for the 2005 model year, including updated front and rear styling, improved interior materials, and powertrain refinements.
Production
Production Location:
Toledo, Ohio, USA
Generation Codes:
First Generation (KJ)
🏆 Awards & Recognition
Recognitions
Consumer Reports Ratings:
Variable, with some model years receiving below-average reliability ratings due to common issues. Consult specific year ratings.
Ieda Awards:
No widely publicized major award wins for the Liberty KJ generation.
Ratings
Terrain Ratings:
Highly regarded for off-road capability relative to its segment, particularly with the Selec-Trac system.