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Jeep Wrangler 1999 Factory Workshop Service Repair Manual

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$141.00
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$141.00
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🏷️ Basic Information Identification Make: Jeep Model: Wrangler Year: 1999 Chassis Code: TJ 👋 Introduction Market Position Segment: Compact SUV / Off-Road Vehicle Target Audience: Jeep Wrangler owners, DIY enthusiasts, professional mechanics. Competitive Analysis Competitors 1999: Toyota 4Runner, Ford Explorer, Chevrolet Blazer, Nissan Pathfinder. Key Differentiator: Legendary off-road capability, rugged construction, iconic design. Key Features Vehicle Philosophy: Built for adventure and off-road performance, robust and utilitarian. Manual Value Proposition: Inexpensive way to keep the vehicle working properly, empowers owners with knowledge for maintenance and repair. 📋 Manual Details Coverage Areas Manual Type: Factory Workshop Service Repair Manual Language: English Format: PDF Compatible Os: Win/Mac Delivery Method: Instant Download 📖 Manual Coverage Systems Covered Engine Mechanical: Complete disassembly, inspection, repair, and reassembly of engine components. Cooling System: Radiator, water pump, thermostat, hoses, fan clutch, coolant specifications, troubleshooting. Fuel System: Fuel pump, fuel injectors, fuel tank, fuel filter, fuel pressure testing, evaporative emission control. Ignition System: Spark plugs, ignition coils, distributor (if applicable), timing, troubleshooting. Charging System: Alternator, battery, voltage regulator, testing and repair procedures. Starting System: Starter motor, starter solenoid, troubleshooting and replacement. Emission Control Systems: Catalytic converter, oxygen sensors, EGR system, charcoal canister, troubleshooting and diagnosis. Transmission Manual: Manual transaxle removal, disassembly, repair, and reassembly, fluid specifications, clutch system. Transmission Automatic: Automatic transaxle removal, overhaul, fluid type and capacity, troubleshooting. Drive Shaft: Front and rear drive shaft removal, U-joints, balancing. Axles: Front and rear axle beam, differential case, axle shafts, seals, fluid specifications, hub maintenance. Suspension Front: Front suspension system, control arms, ball joints, tie rod ends, springs, shock absorbers, wheel alignment. Suspension Rear: Rear suspension system, leaf springs, shock absorbers, rear axle beam, alignment. Steering System: Steering column, steering gear, power steering pump, hoses, fluid specifications, troubleshooting. Brake System: Front and rear brakes, master cylinder, brake booster, calipers, rotors, drums, parking brake, brake fluid specifications, bleeding procedures. Wheel And Tire System: Tire pressure, rotation, wheel balancing, lug nut torque specifications, bolt patterns. Wiper And Washer System: Wiper motor, washer pump, nozzles, linkage, reservoir, troubleshooting. Lighting System: Headlamps, taillamps, turn signals, interior lighting, bulb replacement. Audio And Visual System: Radio receiver, speakers, antenna, wiring. Air Conditioning System: Compressor, condenser, evaporator, blower motor, refrigerant, system operation and troubleshooting. Heater And Air Conditioner: Heater core, climate controls, blower assembly. Supplemental Restraint System: Airbag system components, sensors, SRS warning light, safety precautions. Body Repair: Fender panels, doors, bumpers, hood, tailgate, glass, weatherstripping, structural repairs. Instrument Panel: Gauges, warning lights, switches, trim removal. Wiring Diagrams: Detailed electrical schematics for all vehicle systems. Procedures Included Maintenance: Oil changes, filter replacements, fluid checks and top-offs, lubrication points. Troubleshooting: Diagnostic procedures for common and uncommon vehicle issues, symptom-based troubleshooting guides. Repair: Step-by-step instructions for component removal, repair, and installation. Diagnostics: Information on diagnostic trouble codes (DTCs) and scan tool usage. Torque Specifications: Precise torque values for critical fasteners throughout the vehicle. Special Tools: Identification and usage of specialized tools required for certain procedures. Technical Depth Depth: Comprehensive coverage from basic maintenance to complete engine and transmission overhauls. Detail Level: Detailed illustrations, exploded views, and step-by-step instructions. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text content for quick information retrieval. Print Quality Printability: Printable pages for use in a workshop environment. Binding Type Binding: Digital (PDF) - No physical binding. Paper Type Paper: Digital (PDF) - Not applicable. ⚙️ Engine Specifications Primary Engine Engine Code Base: 2.5L (AMC 150) Inline-4 Displacement Base: 2.5 Liters (150 cubic inches) Horsepower Base: Approx. 117 hp @ 4700 rpm Torque Base: Approx. 135 lb-ft @ 3500 rpm Optional Engine Engine Code Optional: 4.0L (AMC 242) Inline-6 Displacement Optional: 4.0 Liters (242 cubic inches) Horsepower Optional: Approx. 182 hp @ 4600 rpm Torque Optional: Approx. 220 lb-ft @ 3200 rpm Fuel System Fuel Delivery: Multi-port Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (87 Octane recommended) 🔧 Transmission Standard Transmission Type Standard: 5-Speed Manual (NV3550 or AX-15 depending on build date) Optional Transmission Type Optional: 4-Speed Automatic (42RLE) Features Transfer Case: Command-Trac NV231 (Part-time, 2WD/4WD High/4WD Low) or optional Select-Trac (Full-time 4WD option available) 📐 Dimensions Exterior Wheelbase: 93.4 inches Length: 151.3 inches Width: 66.5 inches Height: 67.4 inches Weights Curb Weight Min: Approx. 3100 lbs Curb Weight Max: Approx. 3400 lbs Gross Vehicle Weight Rating: Approx. 4600 lbs 🛡️ Safety Features Ratings NHTSA Rollover Rating 2000: 3 out of 5 stars (may vary by configuration) Active Features ABS: Available on rear wheels only (standard on some trims/optional) Passive Features Airbags: Driver and Passenger airbags (standard) 💡 Technology Features Infotainment Audio System: AM/FM stereo with cassette player, optional CD player. Speakers: Standard 2-speaker or optional 4-speaker system. Driver Assistance ABS: Rear-wheel ABS available. Connectivity Connectivity Features: Basic, no advanced connectivity or Bluetooth available. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000 miles or 3 months, whichever comes first (severe service)...
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Jeep Wrangler 1999 Factory Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Jeep
Model:
Wrangler
Year:
1999
Chassis Code:
TJ
👋 Introduction
Market Position
Segment:
Compact SUV / Off-Road Vehicle
Target Audience:
Jeep Wrangler owners, DIY enthusiasts, professional mechanics.
Competitive Analysis
Competitors 1999:
Toyota 4Runner, Ford Explorer, Chevrolet Blazer, Nissan Pathfinder.
Key Differentiator:
Legendary off-road capability, rugged construction, iconic design.
Key Features
Vehicle Philosophy:
Built for adventure and off-road performance, robust and utilitarian.
Manual Value Proposition:
Inexpensive way to keep the vehicle working properly, empowers owners with knowledge for maintenance and repair.
📋 Manual Details
Coverage Areas
Manual Type:
Factory Workshop Service Repair Manual
Language:
English
Format:
PDF
Compatible Os:
Win/Mac
Delivery Method:
Instant Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete disassembly, inspection, repair, and reassembly of engine components.
Cooling System:
Radiator, water pump, thermostat, hoses, fan clutch, coolant specifications, troubleshooting.
Fuel System:
Fuel pump, fuel injectors, fuel tank, fuel filter, fuel pressure testing, evaporative emission control.
Ignition System:
Spark plugs, ignition coils, distributor (if applicable), timing, troubleshooting.
Charging System:
Alternator, battery, voltage regulator, testing and repair procedures.
Starting System:
Starter motor, starter solenoid, troubleshooting and replacement.
Emission Control Systems:
Catalytic converter, oxygen sensors, EGR system, charcoal canister, troubleshooting and diagnosis.
Transmission Manual:
Manual transaxle removal, disassembly, repair, and reassembly, fluid specifications, clutch system.
Transmission Automatic:
Automatic transaxle removal, overhaul, fluid type and capacity, troubleshooting.
Drive Shaft:
Front and rear drive shaft removal, U-joints, balancing.
Axles:
Front and rear axle beam, differential case, axle shafts, seals, fluid specifications, hub maintenance.
Suspension Front:
Front suspension system, control arms, ball joints, tie rod ends, springs, shock absorbers, wheel alignment.
Suspension Rear:
Rear suspension system, leaf springs, shock absorbers, rear axle beam, alignment.
Steering System:
Steering column, steering gear, power steering pump, hoses, fluid specifications, troubleshooting.
Brake System:
Front and rear brakes, master cylinder, brake booster, calipers, rotors, drums, parking brake, brake fluid specifications, bleeding procedures.
Wheel And Tire System:
Tire pressure, rotation, wheel balancing, lug nut torque specifications, bolt patterns.
Wiper And Washer System:
Wiper motor, washer pump, nozzles, linkage, reservoir, troubleshooting.
Lighting System:
Headlamps, taillamps, turn signals, interior lighting, bulb replacement.
Audio And Visual System:
Radio receiver, speakers, antenna, wiring.
Air Conditioning System:
Compressor, condenser, evaporator, blower motor, refrigerant, system operation and troubleshooting.
Heater And Air Conditioner:
Heater core, climate controls, blower assembly.
Supplemental Restraint System:
Airbag system components, sensors, SRS warning light, safety precautions.
Body Repair:
Fender panels, doors, bumpers, hood, tailgate, glass, weatherstripping, structural repairs.
Instrument Panel:
Gauges, warning lights, switches, trim removal.
Wiring Diagrams:
Detailed electrical schematics for all vehicle systems.
Procedures Included
Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, lubrication points.
Troubleshooting:
Diagnostic procedures for common and uncommon vehicle issues, symptom-based troubleshooting guides.
Repair:
Step-by-step instructions for component removal, repair, and installation.
Diagnostics:
Information on diagnostic trouble codes (DTCs) and scan tool usage.
Torque Specifications:
Precise torque values for critical fasteners throughout the vehicle.
Special Tools:
Identification and usage of specialized tools required for certain procedures.
Technical Depth
Depth:
Comprehensive coverage from basic maintenance to complete engine and transmission overhauls.
Detail Level:
Detailed illustrations, exploded views, and step-by-step instructions.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content for quick information retrieval.
Print Quality
Printability:
Printable pages for use in a workshop environment.
Binding Type
Binding:
Digital (PDF) - No physical binding.
Paper Type
Paper:
Digital (PDF) - Not applicable.
⚙️ Engine Specifications
Primary Engine
Engine Code Base:
2.5L (AMC 150) Inline-4
Displacement Base:
2.5 Liters (150 cubic inches)
Horsepower Base:
Approx. 117 hp @ 4700 rpm
Torque Base:
Approx. 135 lb-ft @ 3500 rpm
Optional Engine
Engine Code Optional:
4.0L (AMC 242) Inline-6
Displacement Optional:
4.0 Liters (242 cubic inches)
Horsepower Optional:
Approx. 182 hp @ 4600 rpm
Torque Optional:
Approx. 220 lb-ft @ 3200 rpm
Fuel System
Fuel Delivery:
Multi-port Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (87 Octane recommended)
🔧 Transmission
Standard
Transmission Type Standard:
5-Speed Manual (NV3550 or AX-15 depending on build date)
Optional
Transmission Type Optional:
4-Speed Automatic (42RLE)
Features
Transfer Case:
Command-Trac NV231 (Part-time, 2WD/4WD High/4WD Low) or optional Select-Trac (Full-time 4WD option available)
📐 Dimensions
Exterior
Wheelbase:
93.4 inches
Length:
151.3 inches
Width:
66.5 inches
Height:
67.4 inches
Weights
Curb Weight Min:
Approx. 3100 lbs
Curb Weight Max:
Approx. 3400 lbs
Gross Vehicle Weight Rating:
Approx. 4600 lbs
🛡️ Safety Features
Ratings
NHTSA Rollover Rating 2000:
3 out of 5 stars (may vary by configuration)
Active Features
ABS:
Available on rear wheels only (standard on some trims/optional)
Passive Features
Airbags:
Driver and Passenger airbags (standard)
💡 Technology Features
Infotainment
Audio System:
AM/FM stereo with cassette player, optional CD player.
Speakers:
Standard 2-speaker or optional 4-speaker system.
Driver Assistance
ABS:
Rear-wheel ABS available.
Connectivity
Connectivity Features:
Basic, no advanced connectivity or Bluetooth available.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 miles or 3 months, whichever comes first (severe service) / 7,500 miles or 6 months (normal service, consult manual for specifics).
Tire Rotation Interval:
Every 6,000-7,500 miles
Transmission Fluid Change:
Automatic: Every 30,000-60,000 miles (consult manual) / Manual: Check level periodically, change fluid as needed.
Coolant Flush:
Every 30,000 miles or 2 years
Fluid Specifications
Engine Oil Type:
API SG/SH, SAE 10W-30 (check manual for specific viscosity by temperature)
Engine Oil Capacity:
4.0L I6: 5 US quarts (with filter) / 2.5L I4: 5 US quarts (with filter)
Coolant Type:
Mopar Antifreeze/Coolant (Green, Ethylene Glycol based)
Transmission Fluid Type Auto:
ATF+4 (or equivalent)
Transmission Fluid Type Manual:
API GL-3 or GL-4, SAE 75W-90 Gear Lubricant (check manual for specific recommendations)
Transfer Case Fluid:
Mopar NV231/NP231 transfer case fluid or equivalent (check manual)
Differential Fluid:
API GL-5, SAE 80W-90 Gear Lubricant (consider limited-slip additive if equipped)
Brake Fluid Type:
DOT 3
Power Steering Fluid:
Mopar Power Steering Fluid or Dexron III ATF
Known Issues
Common Issues 1999 Wrangler:
Cracked exhaust manifolds (especially 4.0L), front axle U-joint wear, steering stabilizer issues, minor oil leaks, rear main seal leaks, clutch issues (manual).
📚 Vehicle History
Brand Heritage
Jeep Legacy:
Descended from military Jeeps of WWII, known for unparalleled off-road capability.
Model Evolution
Wrangler Tj Introduction:
Introduced for the 1997 model year, replacing the YJ. TJ featured a significant redesign including coil spring suspension.
1999 Updates:
Minor refinements for the 1999 model year, potential package updates or feature availability changes.
Production
Assembly Plant:
Toledo, Ohio, USA
🏆 Awards & Recognition
Recognitions
Off Road Recognition:
Consistently ranked highly by off-road publications for its capability and modular design.
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