Jeep Wrangler JK Complete Workshop Service Repair Manual 2007 2008 2009
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🏷️ Basic Information Identification Make: Jeep Model: Wrangler Model Code: JK Model Years Covered: 2007, 2008, 2009 Generation Jk Generation Start Year: 2007 Jk Generation End Year: 2018 👋 Introduction Market Position Segment: Compact/Mid-size SUV, highly capable off-road vehicle. Competitive Analysis Key Competitors 2007-2009: Toyota FJ Cruiser, Nissan Xterra, Hummer H3, Suzuki Grand Vitara (though less direct competitors). Key Features Iconic Design: Retains classic Jeep styling cues like the seven-slot grille, round headlights, and exposed hinges. Off Road Prowess: Renowned for its solid axles (front Dana 30, rear Dana 44 on many models), available 4x4 systems (Command-Trac, Rock-Trac), and impressive articulation. Versatility: Available in two-door and four-door (Unlimited) configurations, with removable doors, roof, and fold-down windshield for an open-air experience. 📋 Manual Details Coverage Areas All Models Engines Trims Transmissions: true Page Count Estimated Page Count: Extensive (specific count not provided, but described as 'Complete' and 'A-Z') Manual Type Type: Complete Workshop Service Repair Manual Language Language: English Format Format: Downloadable Digital File (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Full coverage of engine assembly, disassembly, diagnostics, and repair for all applicable engines. Engine Electrical: Ignition system, fuel injection, emission controls, cooling system, lubrication system, starting and charging systems. Transmission: Manual and automatic transmission service, repair, and overhaul procedures. Drivetrain: Transfer case, front and rear axles (Dana 30/44), driveshafts, CV joints, and differentials. Brakes: Hydraulic system, anti-lock braking system (ABS), brake pad/shoe replacement, caliper and rotor service, parking brake. Suspension: Front and rear suspension components, including coil springs, shock absorbers, control arms, and track bars. Steering: Power steering system, steering column, steering gear/rack and pinion, tie rods, and steering linkage. Body And Chassis: Frame, body panels, doors, hoods, fenders, bumpers, soft top/hard top systems, interior trim. Electrical System: Wiring diagrams, lighting, power distribution, comfort and convenience features, body control modules. HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis and repair. Safety Systems: Airbag system diagnosis and replacement, seat belt mechanisms. Tire Pressure Monitoring: Diagnosis and resetting of the Tire Pressure Monitoring System (TPMS). Instrument Cluster: Service and diagnosis of gauges, warning lights, and the instrument cluster itself. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and changes, tire rotations, spark plug replacement. Troubleshooting: Diagnostic procedures, symptom-based troubleshooting, error code interpretation. Component Repair Replacement: Detailed instructions for the removal, installation, and repair of virtually all mechanical and electrical components. Engine Rebuild: Complete engine disassembly, inspection, overhaul, and reassembly procedures. Transmission Rebuild: Detailed steps for overhauling both manual and automatic transmissions. Brake System Service: Replacement of brake pads, rotors, calipers, and bleeding the brake system. Suspension And Steering Repair: Replacement of ball joints, tie rod ends, shocks, springs, and steering components. Electrical Diagnostics: Tracing electrical faults, testing circuits, and diagnosing issues with ECUs and sensors. Bodywork And Trim Replacement: Guidance on removing and replacing exterior body panels and interior trim components. Wiring Diagrams: Comprehensive, color-coded wiring schematics for all vehicle systems. Drivetrain Component Repair: Repair and replacement of axle shafts, universal joints, wheel bearings, and differential assemblies. Body Hardware Replacement: Service for door hinges, latches, latches, hood mechanisms, and tailgate components. Chassis Lubrication: Procedures for greasing suspension and steering components (where applicable). Technical Depth Depth: Comprehensive, suitable for professional mechanics and advanced DIYers. Covers everything from basic maintenance to full overhauls and complex diagnostics. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable due to being a digital download. Print Quality Print Capability: Printable by chapter or entire document. Binding Type Binding: N/A (Digital download, user prints and binds as desired) Paper Type Paper Quality: N/A (Digital download, user chooses paper type for printing) ⚙️ Engine Specifications Primary Engine Engine 3.8L V6: 3.8L OHV V6 (EGA series) Engine 3.8L V6 Displacement: 3778 cc (230.5 cubic inches) Engine 3.8L V6 Bore X Stroke: 96.0 mm x 86.0 mm Engine 3.8L V6 Compression Ratio: 9.1:1 Engine 3.8L V6 Horsepower 2007-2008: 202 hp @ 5200 rpm Engine 3.8L V6 Horsepower 2009: 202 hp @ 5200 rpm Engine 3.8L V6 Torque 2007-2008: 237 lb-ft @ 4000 rpm Engine 3.8L V6 Torque 2009: 237 lb-ft @ 4000 rpm Engine 3.8L V6 Block Material: Cast Iron Engine 3.8L V6 Cylinder Head Material: Aluminum Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Recommended Fuel: 87 Octane Unleaded Gasoline 🔧 Transmission Standard Transmission 2Dr Std 2007-2009: 6-speed Manual Transmission (NSG370) Optional Transmission Auto Std 2007-2009: 4-speed Automatic Transmission (42RLE) Features 4X4 System Standard: Command-Trac NV241G (Part-time, 2-High, 4-High, Neutral, 4-Low) 4X4 System Optional Rubicon: Rock-Trac NV241OR (Part-time, 2-High, 4-High, Neutral, 4-Low with 4:1 ratio) 📐 Dimensions Exterior 2Dr Length 2Dr: Approx. 160.0 inches (4064 mm) Exterior 4Dr Unlimited Length 4Dr Unlimited: Approx. 173.4 inches (4404 mm) Exterior Width Width Excluding Mirrors: Approx. 73.7 inches (1872 mm) Exterior Height Height With Hardtop: Approx. 72.4 inches (1839 mm) Wheelbase 2Dr Wheelbase 2Dr: Approx. 95.4 inches (2423...
Toyota FJ Cruiser, Nissan Xterra, Hummer H3, Suzuki Grand Vitara (though less direct competitors).
Key Features
Iconic Design:
Retains classic Jeep styling cues like the seven-slot grille, round headlights, and exposed hinges.
Off Road Prowess:
Renowned for its solid axles (front Dana 30, rear Dana 44 on many models), available 4x4 systems (Command-Trac, Rock-Trac), and impressive articulation.
Versatility:
Available in two-door and four-door (Unlimited) configurations, with removable doors, roof, and fold-down windshield for an open-air experience.
📋 Manual Details
Coverage Areas
All Models Engines Trims Transmissions:
true
Page Count
Estimated Page Count:
Extensive (specific count not provided, but described as 'Complete' and 'A-Z')
Manual Type
Type:
Complete Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable Digital File (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Full coverage of engine assembly, disassembly, diagnostics, and repair for all applicable engines.
Detailed instructions for the removal, installation, and repair of virtually all mechanical and electrical components.
Engine Rebuild:
Complete engine disassembly, inspection, overhaul, and reassembly procedures.
Transmission Rebuild:
Detailed steps for overhauling both manual and automatic transmissions.
Brake System Service:
Replacement of brake pads, rotors, calipers, and bleeding the brake system.
Suspension And Steering Repair:
Replacement of ball joints, tie rod ends, shocks, springs, and steering components.
Electrical Diagnostics:
Tracing electrical faults, testing circuits, and diagnosing issues with ECUs and sensors.
Bodywork And Trim Replacement:
Guidance on removing and replacing exterior body panels and interior trim components.
Wiring Diagrams:
Comprehensive, color-coded wiring schematics for all vehicle systems.
Drivetrain Component Repair:
Repair and replacement of axle shafts, universal joints, wheel bearings, and differential assemblies.
Body Hardware Replacement:
Service for door hinges, latches, latches, hood mechanisms, and tailgate components.
Chassis Lubrication:
Procedures for greasing suspension and steering components (where applicable).
Technical Depth
Depth:
Comprehensive, suitable for professional mechanics and advanced DIYers. Covers everything from basic maintenance to full overhauls and complex diagnostics.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable due to being a digital download.
Print Quality
Print Capability:
Printable by chapter or entire document.
Binding Type
Binding:
N/A (Digital download, user prints and binds as desired)
Paper Type
Paper Quality:
N/A (Digital download, user chooses paper type for printing)
Rock-Trac NV241OR (Part-time, 2-High, 4-High, Neutral, 4-Low with 4:1 ratio)
📐 Dimensions
Exterior 2Dr
Length 2Dr:
Approx. 160.0 inches (4064 mm)
Exterior 4Dr Unlimited
Length 4Dr Unlimited:
Approx. 173.4 inches (4404 mm)
Exterior Width
Width Excluding Mirrors:
Approx. 73.7 inches (1872 mm)
Exterior Height
Height With Hardtop:
Approx. 72.4 inches (1839 mm)
Wheelbase 2Dr
Wheelbase 2Dr:
Approx. 95.4 inches (2423 mm)
Wheelbase 4Dr Unlimited
Wheelbase 4Dr Unlimited:
Approx. 116.0 inches (2946 mm)
Weights
Curb Weight 2Dr Est:
Approx. 3,900 - 4,100 lbs (1769 - 1860 kg)
Curb Weight 4Dr Unlimited Est:
Approx. 4,200 - 4,500 lbs (1905 - 2041 kg)
Ground Clearance
Ground Clearance Rubicon Est:
Approx. 10.2 inches (259 mm)
🛡️ Safety Features
Ratings
NHTSA Rollover Rating 2007-2009:
4 out of 5 stars (may vary by configuration)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Standard Electronic Roll Mitigation (ERM) and Electronic Stability Control (ESC)
Passive Features
Airbags:
Standard front airbags; side curtain airbags became available/standard on some later trims/years within this period.
Rollover Protection:
Integrated roll cage structure designed into the B-pillar and roof structure.
💡 Technology Features
Infotainment
Audio System Options:
Base AM/FM CD player, optional Infinity speakers, subwoofer, and SiriusXM satellite radio. Navigation systems were less common in early JK models.
Driver Assistance
Traction Control:
ESC and ERM are standard, providing electronic aids for stability and preventing rollovers.
Connectivity
Aux Input:
Standard auxiliary audio input jack available on many models.
🔧 Maintenance
Service Intervals Engine Oil
Oil Change Interval Est:
Every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6 months, whichever comes first, depending on driving conditions.
Oil Filter Part Number Est:
Mopar MO-899 / Wix 57855 / Fram CH10649 (check for specific engine fitment)
Fluid Specifications
Engine Oil Specification:
SAE 5W-30 API SN or compatible (check owner's manual for exact specification)
Engine Oil Capacity 3.8L V6:
5 Quarts (4.7 Liters) with filter
Transmission Fluid Auto:
ATF+4 (Mopar)
Transmission Fluid Manual:
MS-9224 (Chrysler specification for manual transmission fluid)
Transfer Case Fluid:
NV241G/OR: Mopar NV241 Transfer Case Fluid or equivalent GL-4 SAE 75W-90
Axle Fluid Front Rear:
Hypoid Gear Lubricant SAE 80W-90 (API GL-5) with Friction Modifier for Limited Slip Differentials (if equipped)
Coolant:
Mopar Antifreeze/Coolant (HOAT) - OAT Yellow or equivalent meeting Chrysler MS-9769
Known Issues
Clutch Wear Manual:
Clutch wear can be accelerated with aggressive off-road use or frequent towing.
Oil Cooler Lines:
Some reports of oil cooler line leaks or damage, particularly on models with automatic transmissions.
Evap System Leaks:
Common for Check Engine Lights due to evaporative emission system leaks (e.g., gas cap, vent hose).
Speedometer Accuracy:
Aftermarket tire size changes can affect speedometer accuracy, often requiring recalibration.
Wiper Motor Failure:
Reports of premature wiper motor failure in some units.
📚 Vehicle History
Brand Heritage
Jeep Legacy:
Jeep has a rich heritage dating back to World War II, known for rugged, go-anywhere vehicles.
Model Evolution
Wrangler Lineage:
The JK generation replaced the TJ Wrangler, marking a significant redesign including a modern interior and powertrain, and the introduction of the four-door 'Unlimited' model.
Production
Jk Production Start Location:
Toledo, Ohio, USA
🏆 Awards & Recognition
Recognitions
Off Road Awards:
Consistently recognized by off-road publications and enthusiasts for its capabilities. Many aftermarket manufacturers develop specialized parts for the JK platform.