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John Deere 4440 Tractor Technical Manual

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$133.00
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$133.00
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Basic Information Identification Make: John Deere Model: 4440 Tractor Product Name: John Deere 4440 Tractor Technical Manual Publication Number: TM-1182 Vehicle Type: Agricultural Tractor Introduction Market Position Market Segment: Heavy-duty agricultural equipment, targeting farmers and mechanics requiring detailed operational and repair information. Key Features Manual Features: Complete and intact, no missing/corrupt pages, bookmarked, searchable, contains specifications, diagrams, and actual real photo illustrations with color schemes. Manual Details Coverage Coverage Areas: General Information, Engine Repair, Fuel and Air Repair, Electrical Repair, Power Train Repair, Steering/Brakes Repair, Hydraulic Repair, Operator Station Repair, Engine Operation and Tests, Fuel/Air Operation and Tests, Electrical Operation and Tests, Power Train Operation and Tests, Steering/Brakes Operation and Tests, Hydraulic Operation and Tests, Operator Station Operation and Tests, Front Axles, Wheels Pages Page Count: 1118 Type Manual Type: Technical Manual / Service Repair Manual Language Language: English Format File Format: PDF Manual Coverage Systems Systems Covered: Engine (cylinder head, valves, camshaft, cylinder block, liners, pistons, rods, crankshaft, main bearings, flywheel, lubrication system, cooling system), Fuel and Air System (air intake, diesel fuel system, control linkage), Electrical System (harness, charging circuit, starting circuit, lighting, instruments, accessories, power front-wheel drive, remote control, outlet socket), Power Train (Perma-Clutch, Quad-Range planetary, Quad-Range transmission, Power Shift transmission, power take-off, differential, final drive, power front-wheel drive), Steering and Brakes (power steering, power brakes), Hydraulics (hydraulic pump, rockshaft, implement hitches, selective control valve, remote cylinders, miscellaneous hydraulic components), Operator Station (air conditioning, heating, seat, miscellaneous components), Front Axles, Wheels Procedures Procedures Included: Assembly, Disassembly, Maintenance, Servicing, Diagnosing, Repairing, Tune-Up, Lubrication, Predelivery Checks, Delivery Procedures, After-Sale Services, System Operation, System Tests Depth Technical Depth: Comprehensive technical details for diagnosis, repair, and maintenance. Includes specifications, diagrams, and photographic illustrations for in-depth understanding and execution of tasks. Specific Components Engine Components Detail: In-depth coverage of cylinder head, valves, camshaft, cylinder block, liners, pistons, connecting rods, crankshaft, main bearings, and flywheel assembly, including detailed torque specifications and alignment procedures. Powertrain Components Detail: Detailed breakdown of Perma-Clutch operation and service, Quad-Range and Power Shift transmission internal mechanisms, differential and final drive assemblies, including diagnostic flowcharts and repair procedures. Hydraulic System Detail: Comprehensive coverage of hydraulic pump testing and repair, rockshaft and implement hitch mechanisms, selective control valve overhaul, and remote cylinder service. Includes system pressure checks and troubleshooting. Troubleshooting Diagnostic Procedures: Extensive troubleshooting guides for engine performance issues, fuel system problems, transmission malfunctions, hydraulic system leaks, and electrical faults. Includes symptom-based diagnostics and corrective actions. Technical Data Engine Specifications: Detailed engine specifications including bore, stroke, compression ratios, valve clearances, timing specifications, and torque sequences for critical engine components. Transmission Specifications: Transmission specifications including gear ratios for Quad-Range and Power Shift transmissions, lubrication capacities, and specific maintenance procedures for clutch and brake packs. Hydraulic Specifications: Hydraulic system specifications including pump flow rates at specific RPMs, operating pressures, reservoir capacity, and filtration details. Includes specifications for hydraulic cylinders and valves. Illustrations Visual Aids: Contains actual real photo illustrations and diagrams, including color schemes, which are vital for identifying components and understanding assembly/disassembly steps. Searchability Navigational Features: The manual is bookmarked and searchable, allowing users to quickly locate specific information, sections, or components for efficient problem-solving and maintenance tasks. Manual Specifications File Attributes File Quality: High-quality PDF, searchable text, bookmarked for easy navigation. Print Attributes Printable: Yes, pages can be zoomed and printed. Compatibility Device Compatibility: All Versions of Windows & Mac, Linux OS, iPhone, iPad, Android, etc. Requires Adobe PDF Reader. Delivery Delivery Method: Instant Download Engine Specifications Primary Engine Engine Family: John Deere 404 Series (typically a 6-cylinder diesel engine) Performance Engine Displacement: Likely around 404 cubic inches (6.6 Liters) based on model designation, specific details within manual. Horsepower Rating: Variable depending on specific configuration and serial number, but typically in the 130-150 HP range. Refer to manual for precise figures. Fuel System Fuel Type: Diesel Fuel Injection System: Typically a Bosch inline injection pump or similar high-pressure diesel injection system. Cooling System Cooling System Type: Liquid-cooled, pressurized system with a water pump and radiator. Lubrication System Lubrication Type: Pressurized wet sump system with oil pump and filter. Transmission Standard Options Transmission Types: Available with John Deere's Quad-Range™ transmission and Power Shift transmission options. Manual covers both. Features Gear Selection: Quad-Range offers 16 forward and 6 reverse speeds. Power Shift offers on-the-go shifting without clutching. Optional Features Power Take Off: Covers both 540 and 1000 RPM PTO options, including installation, removal, and service of the PTO clutch and drive shafts. Power Front Wheel Drive: Detailed repair and operation procedures for the optional Power Front-Wheel Drive (PFWD) system, including axle components and engagement mechanisms. Dimensions Weights Operating Weight: Typically around 14,000-17,000 lbs (6,350-7,700 kg) depending on configuration. Specific weights within manual. Wheelbase: Approximate wheelbase of 104 inches (2641 mm). Manual will contain exact figures. Front Axle Weight: Significant weight distribution on the...
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John Deere 4440 Tractor Technical Manual
Basic Information
Identification
Make: John Deere
Model: 4440 Tractor
Product Name: John Deere 4440 Tractor Technical Manual
Publication Number: TM-1182
Vehicle Type: Agricultural Tractor
Introduction
Market Position
Market Segment: Heavy-duty agricultural equipment, targeting farmers and mechanics requiring detailed operational and repair information.
Key Features
Manual Features: Complete and intact, no missing/corrupt pages, bookmarked, searchable, contains specifications, diagrams, and actual real photo illustrations with color schemes.
Manual Details
Coverage
Coverage Areas: General Information, Engine Repair, Fuel and Air Repair, Electrical Repair, Power Train Repair, Steering/Brakes Repair, Hydraulic Repair, Operator Station Repair, Engine Operation and Tests, Fuel/Air Operation and Tests, Electrical Operation and Tests, Power Train Operation and Tests, Steering/Brakes Operation and Tests, Hydraulic Operation and Tests, Operator Station Operation and Tests, Front Axles, Wheels
Pages
Page Count: 1118
Type
Manual Type: Technical Manual / Service Repair Manual
Language
Language: English
Format
File Format: PDF
Manual Coverage
Systems
Systems Covered: Engine (cylinder head, valves, camshaft, cylinder block, liners, pistons, rods, crankshaft, main bearings, flywheel, lubrication system, cooling system), Fuel and Air System (air intake, diesel fuel system, control linkage), Electrical System (harness, charging circuit, starting circuit, lighting, instruments, accessories, power front-wheel drive, remote control, outlet socket), Power Train (Perma-Clutch, Quad-Range planetary, Quad-Range transmission, Power Shift transmission, power take-off, differential, final drive, power front-wheel drive), Steering and Brakes (power steering, power brakes), Hydraulics (hydraulic pump, rockshaft, implement hitches, selective control valve, remote cylinders, miscellaneous hydraulic components), Operator Station (air conditioning, heating, seat, miscellaneous components), Front Axles, Wheels
Procedures
Procedures Included: Assembly, Disassembly, Maintenance, Servicing, Diagnosing, Repairing, Tune-Up, Lubrication, Predelivery Checks, Delivery Procedures, After-Sale Services, System Operation, System Tests
Depth
Technical Depth: Comprehensive technical details for diagnosis, repair, and maintenance. Includes specifications, diagrams, and photographic illustrations for in-depth understanding and execution of tasks.
Specific Components
Engine Components Detail: In-depth coverage of cylinder head, valves, camshaft, cylinder block, liners, pistons, connecting rods, crankshaft, main bearings, and flywheel assembly, including detailed torque specifications and alignment procedures.
Powertrain Components Detail: Detailed breakdown of Perma-Clutch operation and service, Quad-Range and Power Shift transmission internal mechanisms, differential and final drive assemblies, including diagnostic flowcharts and repair procedures.
Hydraulic System Detail: Comprehensive coverage of hydraulic pump testing and repair, rockshaft and implement hitch mechanisms, selective control valve overhaul, and remote cylinder service. Includes system pressure checks and troubleshooting.
Troubleshooting
Diagnostic Procedures: Extensive troubleshooting guides for engine performance issues, fuel system problems, transmission malfunctions, hydraulic system leaks, and electrical faults. Includes symptom-based diagnostics and corrective actions.
Technical Data
Engine Specifications: Detailed engine specifications including bore, stroke, compression ratios, valve clearances, timing specifications, and torque sequences for critical engine components.
Transmission Specifications: Transmission specifications including gear ratios for Quad-Range and Power Shift transmissions, lubrication capacities, and specific maintenance procedures for clutch and brake packs.
Hydraulic Specifications: Hydraulic system specifications including pump flow rates at specific RPMs, operating pressures, reservoir capacity, and filtration details. Includes specifications for hydraulic cylinders and valves.
Illustrations
Visual Aids: Contains actual real photo illustrations and diagrams, including color schemes, which are vital for identifying components and understanding assembly/disassembly steps.
Searchability
Navigational Features: The manual is bookmarked and searchable, allowing users to quickly locate specific information, sections, or components for efficient problem-solving and maintenance tasks.
Manual Specifications
File Attributes
File Quality: High-quality PDF, searchable text, bookmarked for easy navigation.
Print Attributes
Printable: Yes, pages can be zoomed and printed.
Compatibility
Device Compatibility: All Versions of Windows & Mac, Linux OS, iPhone, iPad, Android, etc. Requires Adobe PDF Reader.
Delivery
Delivery Method: Instant Download
Engine Specifications
Primary Engine
Engine Family: John Deere 404 Series (typically a 6-cylinder diesel engine)
Performance
Engine Displacement: Likely around 404 cubic inches (6.6 Liters) based on model designation, specific details within manual.
Horsepower Rating: Variable depending on specific configuration and serial number, but typically in the 130-150 HP range. Refer to manual for precise figures.
Fuel System
Fuel Type: Diesel
Fuel Injection System: Typically a Bosch inline injection pump or similar high-pressure diesel injection system.
Cooling System
Cooling System Type: Liquid-cooled, pressurized system with a water pump and radiator.
Lubrication System
Lubrication Type: Pressurized wet sump system with oil pump and filter.
Transmission
Standard Options
Transmission Types: Available with John Deere's Quad-Range™ transmission and Power Shift transmission options. Manual covers both.
Features
Gear Selection: Quad-Range offers 16 forward and 6 reverse speeds. Power Shift offers on-the-go shifting without clutching.
Optional Features
Power Take Off: Covers both 540 and 1000 RPM PTO options, including installation, removal, and service of the PTO clutch and drive shafts.
Power Front Wheel Drive: Detailed repair and operation procedures for the optional Power Front-Wheel Drive (PFWD) system, including axle components and engagement mechanisms.
Dimensions
Weights
Operating Weight: Typically around 14,000-17,000 lbs (6,350-7,700 kg) depending on configuration. Specific weights within manual.
Wheelbase: Approximate wheelbase of 104 inches (2641 mm). Manual will contain exact figures.
Front Axle Weight: Significant weight distribution on the front axle, typical for a tractor of this class. Manual provides detailed axle specifications.
Rear Axle Weight: Substantial weight on the rear axle due to the transmission, engine, and implement hitch. Manual details rear axle components.
Exterior
Overall Length: Approximate overall length of 150 inches (3810 mm). Manual will contain precise measurements.
Overall Height: Approximate height to the top of the cab/rollbar of around 90-100 inches (2286-2540 mm). Manual provides exact height with standard tires.
Safety Features
Passive Features
Operator Protection: Features may include Roll-Over Protective Structures (ROPS) and Seat-Belt assemblies. Manual covers related systems.
Active Features
Braking System: Covers internal expanding shoe or wet disk brake systems, power assist functionality, and brake fluid specifications. Manual details maintenance and adjustment procedures.
Steering System: Detailed procedures for servicing and troubleshooting the power steering system, including pump, reservoir, and steering cylinder. Manual includes specifications for hydraulic fluid used in steering.
Technology Features
Infotainment
Operator Comfort Features: Focuses on functional operator comfort including heating and air conditioning systems, seat adjustments, and control layout. No modern infotainment systems.
Driver Assistance
Tractor Automation: Basic hydraulic controls and mechanical linkages. Advanced driver-assistance features are not applicable to this model. Manual focuses on mechanical and hydraulic systems.
Operator Interface
Instrument Panel: Details the function and troubleshooting of the instrument cluster, including gauges for oil pressure, coolant temperature, fuel level, battery voltage, and tachometer. Manual covers accessory circuits.
Maintenance
Service Intervals
Engine Oil Change Interval: Typically every 250 hours or annually. Specific recommendations with oil type and filter part numbers are detailed in the manual.
Hydraulic Fluid Change Interval: Generally every 1000 hours or annually. Manual will specify fluid type and capacity.
Fluid Specifications
Engine Oil Specification: Typically John Deere PLUS-50™ engine oil or an equivalent API CD/CE/CF service category oil. Manual provides exact specifications and capacities.
Hydraulic Fluid Specification: John Deere Hy-Gard™ or equivalent approved tractor hydraulic fluid. Manual details specific grades and capacities.
Transmission Fluid Specification: Specific John Deere transmission fluids or approved equivalents as detailed in the manual. Capacity for Quad-Range and Power Shift transmissions will vary.
Coolant Specification: Typically a 50/50 mix of John Deere engine coolant (or equivalent) and clean water. Manual provides exact coolant type and capacity for the cooling system.
Known Issues
Common Wear Points: As with many tractors of this era, potential wear points can include clutch packs, transmission components, hydraulic pump, and certain engine seals. The manual's diagnostic sections are invaluable for addressing these.
Electrical Gremlins: Age can lead to degraded wiring insulation or corroded connections. The comprehensive electrical section with diagrams is crucial for troubleshooting these.
Filter Replacement Intervals: Includes recommended replacement intervals for engine oil filters, fuel filters, hydraulic filters, and air filters. Manual will provide specific part numbers.
Engine Governor Adjustment: Provides procedures for adjusting the engine governor for optimal performance and throttle response, a critical maintenance task for diesel engines.
Vehicle History
Brand Heritage
Brand Legacy: John Deere is a long-standing manufacturer known for reliable and durable agricultural machinery, established in 1837.
Model Evolution
Model Series: The 4040 tractor is part of John Deere's 40 series, a popular line of tractors known for their power and versatility in the late 1970s and early 1980s.
Production
Production Years: Typically produced from 1978 to 1982, succeeding the 4020 model and preceding the 4240/4450 models. Manual covers this era.
Awards & Recognition
Recognitions
Industry Standing: While specific awards for the 4440 are not readily cited, John Deere tractors of this generation were highly regarded for their reliability, power, and operator comfort in their time, making them workhorses of the agricultural industry.
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