Introducing the Ninja 650R ER-6f, a versatile sportbike produced from 2005 to 2011, recognized for its balanced performance, comfort, and economy. This model, featuring a 649 cc parallel-twin engine, has been lauded by motorcycle publications for its usability and value, making it a popular choice for new riders, commuters, and sport touring enthusiasts. Engineered with a high-tensile steel perimeter frame and equipped with a digital LCD instrument cluster, the Ninja 650R ER-6f offers a reliable and enjoyable riding experience. This comprehensive Factory Service Repair Manual provides detailed guidance for the Ninja 650R ER-6f, covering model years 2005 through 2011. Within its hundreds of pages, you will find extensive information on engine overhaul, transmission servicing, chassis maintenance, brake system repairs, and electrical system diagnostics. The manual includes step-by-step instructions for disassembly and assembly, routine maintenance procedures, troubleshooting guides for common issues, and essential technical specifications, ensuring owners and technicians can effectively maintain and repair this machine. 🏷️ Basic Information Identification Make: Kawasaki Model: Ninja 650R ER-6f Codes Chassis Code: ER650A Engine Code Prefix: ER650AE Generation First Generation Years: 2005-2011 👋 Introduction Market Position Segment: Sportbike/Naked Sportbike Target Audience: New riders, commuters, sport touring enthusiasts Competitive Analysis Competitors: Suzuki SV650, Honda CBF600, Yamaha FZ6 Key Features Engine Configuration: Parallel-twin Design Philosophy: Balanced performance, comfort, and economy 📋 Manual Details Coverage Areas Covered Model Years: 2005, 2006, 2007, 2008, 2009, 2010, 2011 Page Count Estimated Page Count: Hundreds Manual Type Type: Factory Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, tuning, lubrication, cooling system, fuel system, ignition system, exhaust system Transmission: Clutch operation, gearbox disassembly and assembly, gear inspection, shift mechanism Chassis: Frame inspection, suspension (front forks, rear shock), steering system, wheel bearings, swingarm Brakes: Front and rear brake system servicing, hydraulic components, pad replacement, fluid bleeding, ABS system (if applicable) Electrical: Wiring diagrams, lighting system, ignition switch, battery, charging system, starter motor, ECU diagnostics, sensor troubleshooting Bodywork: Fairing removal and installation, seat, fuel tank, fenders, body panel alignment, fasteners Procedures Included Maintenance: Regular service checks, oil changes, filter replacements, chain adjustment, spark plug replacement, valve clearance checks Troubleshooting: Diagnostic flowcharts, common problem identification, error code interpretation, electrical system faults Repair: Component-specific repair instructions, assembly and disassembly steps, torque specifications, seal replacement Disassembly Assembly: Detailed step-by-step instructions for major components and sub-assemblies Technical Depth Depth: Comprehensive, covering basic maintenance to complete engine and chassis rebuilds 📊 Manual Specifications File Format File Type: PDF Print Quality Quality: High-resolution, suitable for printing Binding Type Binding: N/A (Digital PDF) Paper Type Paper: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, Liquid-cooled, DOHC, Parallel-twin Displacement: 649 cc Bore X Stroke: 83.0 x 60.0 mm Compression Ratio: 11.3:1 Performance Horsepower Est: 78.2 HP @ 8,000 RPM (approx.) Torque Est: 63.7 Nm @ 6,000 RPM (approx.) Fuel System Fuel Delivery: Fuel Injection Throttle Body: Dual 38mm Keihin Lubrication Oil Capacity W Filter: 3.0 L (approx.) Cooling System Coolant Capacity: 1.7 L (approx.) 🔧 Transmission Standard Type: 6-speed, constant mesh Features Clutch: Wet, multi-disc Fluid Specifications Transmission Oil Type: API GL-4, SAE 10W-40 📐 Dimensions Exterior Length Overall: 2,115 mm (83.3 in) Width Overall: 770 mm (30.3 in) Height Overall: 1,190 mm (46.9 in) Wheelbase: 1,410 mm (55.5 in) Ground Clearance: 150 mm (5.9 in) Weights Dry Weight Est: 174 kg (383.6 lbs) Curb Weight Est: 190 kg (418.9 lbs) Fuel Capacity Fuel Tank Capacity: 15.5 L (4.1 US gal) 🛡️ Safety Features Ratings Crash Test Ratings: Not applicable to motorcycles in traditional automotive sense Active Features Braking System: Dual hydraulic disc front, Single hydraulic disc rear (ABS optional on some models/markets) Lighting: Halogen headlamp, LED taillight Passive Features Frame Construction: High-tensile steel perimeter frame 💡 Technology Features Infotainment Display Type: Digital LCD instrument cluster Features: Speedometer, tachometer, fuel gauge, clock, odometer, trip meters, coolant temperature indicator Driver Assistance ABS: Optional on certain models and markets Connectivity Features: N/A (basic instrumentation) 🔧 Maintenance Service Intervals Oil Change Interval: Every 6,000 km (3,700 miles) or 6 months Valve Clearance Interval: Every 12,000 km (7,500 miles) or 12 months Air Filter Cleaning: Every 6,000 km (3,700 miles) Fluid Specifications Engine Oil Type: API SG/SH/SJ/SL/SM or JASO MA, SAE 10W-40 Coolant Type: Kawasaki All-Season coolant or equivalent (50/50 mix of ethylene glycol and distilled water) Brake Fluid Type: DOT 4 Known Issues Common Wear Item: Clutch plates, chain and sprockets, brake pads Potential Faults: Stalling at low RPMs (can be related to ECU mapping or TPS adjustment), fuel pump relay issues (less common) Torque Values Engine Oil Drain Plug: 22 Nm (16.2 lb-ft) Front Axle Nut: 58 Nm (43 lb-ft) Rear Axle Nut: 113 Nm (83 lb-ft) 📚 Vehicle History Brand Heritage Manufacturer: Kawasaki Heavy Industries Motorcycle & Engine Company Model Evolution Predecessor: Varied, evolved from earlier Kawasaki parallel-twins...