🏷️ Basic Information Identification Make: Kawasaki Model: ER-6f Model Variant: Ninja 650R (North American designation) Codes Platform Code: ER650 👋 Introduction Market Position Market Segment: Mid-weight Sportbike / Naked Sportbike (with fairings) Competitive Analysis Competitors 2005 2011: Honda CBR500R (later models), Suzuki SV650, Yamaha FZ6/FZ6R, Ducati Monster 696 Key Features Unique Selling Points: Parallel-twin engine offering a good balance of power and usability, accessible performance for new and experienced riders, versatile for commuting and sport riding, distinctive styling 📋 Manual Details Coverage Applicable Years: 2005, 2006, 2007, 2008, 2009, 2010, 2011 Specific Models Covered: ER-6f (fully faired version), ER-6n (naked version) may share significant technical information, though specific bodywork and aerodynamic components differ. Format Format: PDF Download Type Manual Type: Workshop Repair Service Manual Language Language: English 📖 Manual Coverage Systems Systems Covered: Engine, Fuel System, Ignition System, Cooling System, Lubrication System, Clutch, Transmission, Drive Train, Frame, Suspension (Front & Rear), Brakes (Front & Rear), Wheels & Tires, Electrical System (Wiring Diagrams, Lighting, Ignition, Starting, Charging), Instruments & Gauges, Bodywork & Fairings, Emissions Control, Troubleshooting, Maintenance Procedures Chassis Systems: Frame, swingarm, steering system, front fork (conventional telescopic), rear monoshock suspension. Procedures Procedures Included: Routine Maintenance, Scheduled Servicing, Engine Overhaul, Transmission Repair, Clutch Replacement, Brake System Service, Suspension Adjustments & Overhaul, Electrical System Diagnostics, Fuel Injection System Service, Ignition System Testing, Carburetor Synchronization (if applicable to specific variants), Cooling System Bleeding & Service, Troubleshooting Common Issues, Wiring Harness Repair, Bodywork Repairs, General Inspections Diagnostic Procedures: Troubleshooting guides for common starting, running, electrical, and braking issues. Includes diagnostic flowcharts and fault code interpretation if applicable. Depth Technical Depth: Comprehensive (from basic maintenance to complete engine rebuilds and diagnostics) Rebuild Specifications: Detailed torque specifications for all fasteners, engine component clearances (piston rings, bearings, valve clearances), and assembly sequences for major components. 📊 Manual Specifications File File Format: Searchable PDF Print Print Quality: High-resolution scans for clear diagrams and text Binding Binding Type: N/A (Digital PDF) Paper Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 4-stroke, DOHC, parallel-twin Displacement: 649 cc Bore X Stroke: 83.0 x 60.0 mm Compression Ratio: 11.3:1 Performance Claimed Horsepower: Approx. 71.1 hp @ 8,000 rpm Claimed Torque: Approx. 48.5 lb-ft @ 6,000 rpm Power Delivery: Linear and predictable powerband, suitable for everyday riding and spirited use. Fuel System Fuel Delivery: Fuel Injection (DFI) with dual 38mm Keihin throttle bodies Fuel Type: Unleaded gasoline, 87 octane (91 RON) minimum Lubrication Oil Type: SAE 10W-40, API SG or SH, or JASO MA Ignition Ignition System: Digital CDI with electronic advance Cooling Cooling System: Forced-air and liquid-cooled (via radiator and fan) Coolant Type: Permanent type anti-freeze coolant (50% solution), Kawasaki Genuine Coolant or equivalent Engine Features Engine Layout: Parallel-twin, forward-canted cylinders 🔧 Transmission Standard Transmission Type: 6-speed, constant mesh Primary Drive: Gear Final Drive: Sealed chain Features Clutch Type: Wet, multi-disc, manual Transmission Fluid: API GL-4 SAE 80W-90 hypoid gear oil Transmission Features Gear Ratios: Specific gear ratios are detailed within the manual, crucial for performance tuning and troubleshooting. 📐 Dimensions Exterior Overall Length: Approx. 2,105 mm (82.9 in) Overall Width: Approx. 750 mm (29.5 in) Overall Height: Approx. 1,205 mm (47.4 in) Wheelbase: Approx. 1,410 mm (55.5 in) Ground Clearance: Approx. 145 mm (5.7 in) Weights Dry Weight: Approx. 176 kg (388 lbs) Curb Weight: Approx. 192 kg (423 lbs) (with all fluids) Fuel Tank Capacity: 17 Liters (4.5 US gal) Wheels Tires Front Tire Size: 120/70ZR17M/C (58W) Rear Tire Size: 160/60ZR17M/C (69W) Wheel Bolt Pattern: N/A (Magnesium alloy wheels, lug nuts not applicable) 🛡️ Safety Features Ratings Safety Certifications: CE, EPA (depending on market) Active Features Braking System: Dual semi-floating 300mm petal discs with 2-piston calipers (front), Single 220mm petal disc with 1-piston caliper (rear) ABS Availability: Optional ABS (Anti-lock Braking System) on some models/markets Passive Features Lighting: Halogen headlight, LED taillight 💡 Technology Features Infotainment Instrument Cluster: Digital LCD display with analogue tachometer, speedometer, odometer, trip meters, fuel gauge, clock, and indicator lights. Lighting Technology: Halogen headlight for main illumination, LED taillight for visibility and efficiency. Driver Assistance ABS System: Optional Anti-lock Braking System (ABS) available on specific configurations, providing enhanced braking control. Connectivity Connectivity Features: N/A (Basic motorcycle electronics, no Bluetooth or smartphone integration) 🔧 Maintenance Service Intervals Oil Change Interval: Every 6,000 km (3,700 miles) or 6 months Air Filter Inspection: Every 6,000 km (3,700 miles) Spark Plug Replacement: Every 12,000 km (7,500 miles) or 12 months Coolant Flush: Every 18,000 km (11,200 miles) or 18 months Valve Clearance Check: Every 12,000 km (7,500 miles) or 12 months Fluid Specifications Engine Oil Capacity W Filter: 2.8 Liters (2.9 US qt) Engine Oil Capacity Wo Filter: 2.6 Liters (2.7 US qt) Coolant Capacity: Approx. 2.0 Liters (2.1 US qt) Brake Fluid Type: DOT 4 Known Issues Common Wear Items: Chain and sprockets, brake...