2009-2012 Kawasaki KAF950G H Mule 4010 Trans4x4 Diesel Service Repair Factory Manual Instant Download (2009 2010 2011 2012) PDF
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๐ท๏ธ Basic Information Identification Make: Kawasaki Model: Mule 4010 Trans4x4 Diesel Chassis Code: KAF950G H Generation Generation Code: First Generation (KAF950) Codes Model Year Codes: 9F (2009), AF (2010), H (2011, 2012) ๐ Introduction Market Position Product Type: Utility Vehicle / Side-by-Side (SxS) Target Audience: Farm, ranch, hunting, recreational, and light industrial users requiring robust hauling and off-road capabilities. Competitive Analysis Competitors: John Deere Gator, Kubota RTV, Polaris Ranger, Yamaha Rhino (during its production). Key Features Versatility: The 'Trans4x4' designation highlights its ability to transform from a 2-seater to a 4-seater, offering enhanced utility and passenger capacity. Powertrain: Diesel engine provides excellent torque and fuel economy, suitable for demanding work applications. Manual Value Proposition Benefit To Owner: Enables owners to perform maintenance and repairs themselves, saving on labor costs and improving understanding of vehicle systems. ๐ Manual Details Coverage Areas Applicable Years: 2009, 2010, 2011, 2012 Covered Models: KAF950G9F (2009), KAF950GAF (2010), KAF950HAF (2010 Camo), KAF950G (2011), KAF950H (2011), KAF950H (2012) Page Count Estimated Page Count: Not explicitly stated, but comprehensive service manuals are typically 500+ pages. Manual Type Manual Type: Service Repair Factory Manual Language Language: English Format File Format: PDF Delivery Method: Instant Download ๐ Manual Coverage Systems Covered Engine: Yes (DFI, Top End, Lubrication, Removal/Installation) Fuel System: Yes (DFI - Diesel Fuel Injection) Cooling System: Yes Drivetrain: Yes (Clutch, Crankshaft/Transmission, Final Drive) Suspension: Yes Steering: Yes Brakes: Yes Frame: Yes Electrical System: Yes Wheels Tires: Yes Procedures Included Maintenance: Yes (Periodic Maintenance) Repair: Yes (Step-by-step detail for self-repair) Troubleshooting: Implied within detailed repair sections and diagnostic information. Diagnostics: Implied through system-specific repair and maintenance procedures. Technical Depth Depth: Comprehensive Factory Service Manual, covering all aspects from routine maintenance to major repairs and component overhauls. ๐ Manual Specifications File Format Compatibility: All Versions of Windows & Mac Required Software: Adobe PDF Reader, WinZip Print Quality Image Clarity: High (Zoomable on computer for clear viewing) Searchability: Likely searchable if created from a digital source, standard for PDF manuals. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) โ๏ธ Engine Specifications Primary Engine Engine Type: Diesel, 3-Cylinder, Liquid-Cooled Engine Displacement: 913 cc (55.7 cu in.) Bore X Stroke: 72.0 x 73.0 mm (2.83 x 2.87 in.) Performance Horsepower: Approximately 17.5 HP (advertised figures can vary slightly by year/region). Torque: High torque output characteristic of diesel engines, optimized for hauling and pulling. Fuel System Fuel Type: Diesel Injection System: Direct Fuel Injection (DFI) Lubrication System Oil Type: API CD, CE, CF, or CF-2 classification diesel engine oil. Viscosity grades typically SAE 10W-30 or SAE 15W-40 depending on ambient temperature. (Specific grade detailed in manual). Oil Capacity: Approximately 4.0 Liters (4.2 US qt) with filter change. (Specific capacity detailed in manual). Cooling System Coolant Type: Ethylene glycol-based antifreeze coolant with de-ionized water. (Specific mix ratio and type detailed in manual). Coolant Capacity: Approximately 2.6 Liters (2.7 US qt). (Specific capacity detailed in manual). ๐ง Transmission Standard Transmission Type: Continuously Variable Transmission (CVT) with Hi/Lo range and Reverse. Features Drive Modes: 2WD / 4WDselectable Locking Differential: Rear differential lock Cvtfuid Type: Kawasaki Specific CVT Fluid (e.g., KSF-2, consult manual for exact specification). ๐ Dimensions Exterior Length: Approximately 116.1 inches (2950 mm) with bed extended. Width: Approximately 58.1 inches (1475 mm). Height: Approximately 75.4 inches (1915 mm) to the highest point of the roll bar. Cargo Bed Length: Approximately 47.1 inches (1195 mm) in standard 2-seat configuration, extends significantly with rear seating folded. Bed Width: Approximately 43.1 inches (1095 mm). Bed Depth: Approximately 11.0 inches (280 mm). Cargo Bed Capacity: Approximately 873 lbs (396 kg). Weights Curb Weight: Approximately 1,377 lbs (625 kg). Towing Capacity: Approximately 1,200 lbs (544 kg). Payload Capacity: Approximately 1,100 lbs (499 kg) for 2-seat models, reduced for Trans4x4 models. ๐ก๏ธ Safety Features Ratings Rollover Protection: Equipped with a factory-installed Roll Over Protective Structure (ROPS). Active Features Braking System: Hydraulic disc brakes on all wheels. Passive Features Seat Belts: Standard seat belts for all occupants. Doors: Includes tubular brush guards/doors for occupant protection. ๐ก Technology Features Infotainment Infotainment System: Basic, utility-focused. Likely no advanced infotainment system, but may include a basic radio or auxiliary input. (Manual will detail any audio system). Driver Assistance Driver Assistance: Minimal by modern automotive standards. Focus is on mechanical reliability and capability. Connectivity Connectivity: N/A ๐ง Maintenance Service Intervals Engine Oil Change: Typically every 500 hours or 12 months, whichever comes first. (Consult manual for exact interval and break-in service). Air Filter Inspection: Regular inspection, typically every 50-100 hours or as conditions dictate. Cvtfresh Fluid: Recommended replacement every 24 months or 1000 hours, though this can vary. (Consult manual for precise intervals). Fluid Specifications Engine Oil Viscosity: SAE 10W-30 or SAE 15W-40 (depending on operating temperature). Refer to manual for detailed temperature charts. Brake Fluid Type: DOT 3 or DOT...
Not explicitly stated, but comprehensive service manuals are typically 500+ pages.
Manual Type
Manual Type:
Service Repair Factory Manual
Language
Language:
English
Format
File Format:
PDF
Delivery Method:
Instant Download
๐ Manual Coverage
Systems Covered
Engine:
Yes (DFI, Top End, Lubrication, Removal/Installation)
Fuel System:
Yes (DFI - Diesel Fuel Injection)
Cooling System:
Yes
Drivetrain:
Yes (Clutch, Crankshaft/Transmission, Final Drive)
Suspension:
Yes
Steering:
Yes
Brakes:
Yes
Frame:
Yes
Electrical System:
Yes
Wheels Tires:
Yes
Procedures Included
Maintenance:
Yes (Periodic Maintenance)
Repair:
Yes (Step-by-step detail for self-repair)
Troubleshooting:
Implied within detailed repair sections and diagnostic information.
Diagnostics:
Implied through system-specific repair and maintenance procedures.
Technical Depth
Depth:
Comprehensive Factory Service Manual, covering all aspects from routine maintenance to major repairs and component overhauls.
๐ Manual Specifications
File Format
Compatibility:
All Versions of Windows & Mac
Required Software:
Adobe PDF Reader, WinZip
Print Quality
Image Clarity:
High (Zoomable on computer for clear viewing)
Searchability:
Likely searchable if created from a digital source, standard for PDF manuals.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
โ๏ธ Engine Specifications
Primary Engine
Engine Type:
Diesel, 3-Cylinder, Liquid-Cooled
Engine Displacement:
913 cc (55.7 cu in.)
Bore X Stroke:
72.0 x 73.0 mm (2.83 x 2.87 in.)
Performance
Horsepower:
Approximately 17.5 HP (advertised figures can vary slightly by year/region).
Torque:
High torque output characteristic of diesel engines, optimized for hauling and pulling.
Fuel System
Fuel Type:
Diesel
Injection System:
Direct Fuel Injection (DFI)
Lubrication System
Oil Type:
API CD, CE, CF, or CF-2 classification diesel engine oil. Viscosity grades typically SAE 10W-30 or SAE 15W-40 depending on ambient temperature. (Specific grade detailed in manual).
Oil Capacity:
Approximately 4.0 Liters (4.2 US qt) with filter change. (Specific capacity detailed in manual).
Cooling System
Coolant Type:
Ethylene glycol-based antifreeze coolant with de-ionized water. (Specific mix ratio and type detailed in manual).
Coolant Capacity:
Approximately 2.6 Liters (2.7 US qt). (Specific capacity detailed in manual).
๐ง Transmission
Standard
Transmission Type:
Continuously Variable Transmission (CVT) with Hi/Lo range and Reverse.
Features
Drive Modes:
2WD / 4WDselectable
Locking Differential:
Rear differential lock
Cvtfuid Type:
Kawasaki Specific CVT Fluid (e.g., KSF-2, consult manual for exact specification).
๐ Dimensions
Exterior
Length:
Approximately 116.1 inches (2950 mm) with bed extended.
Width:
Approximately 58.1 inches (1475 mm).
Height:
Approximately 75.4 inches (1915 mm) to the highest point of the roll bar.
Cargo
Bed Length:
Approximately 47.1 inches (1195 mm) in standard 2-seat configuration, extends significantly with rear seating folded.
Bed Width:
Approximately 43.1 inches (1095 mm).
Bed Depth:
Approximately 11.0 inches (280 mm).
Cargo Bed Capacity:
Approximately 873 lbs (396 kg).
Weights
Curb Weight:
Approximately 1,377 lbs (625 kg).
Towing Capacity:
Approximately 1,200 lbs (544 kg).
Payload Capacity:
Approximately 1,100 lbs (499 kg) for 2-seat models, reduced for Trans4x4 models.
๐ก๏ธ Safety Features
Ratings
Rollover Protection:
Equipped with a factory-installed Roll Over Protective Structure (ROPS).
Active Features
Braking System:
Hydraulic disc brakes on all wheels.
Passive Features
Seat Belts:
Standard seat belts for all occupants.
Doors:
Includes tubular brush guards/doors for occupant protection.
๐ก Technology Features
Infotainment
Infotainment System:
Basic, utility-focused. Likely no advanced infotainment system, but may include a basic radio or auxiliary input. (Manual will detail any audio system).
Driver Assistance
Driver Assistance:
Minimal by modern automotive standards. Focus is on mechanical reliability and capability.
Connectivity
Connectivity:
N/A
๐ง Maintenance
Service Intervals
Engine Oil Change:
Typically every 500 hours or 12 months, whichever comes first. (Consult manual for exact interval and break-in service).
Air Filter Inspection:
Regular inspection, typically every 50-100 hours or as conditions dictate.
Cvtfresh Fluid:
Recommended replacement every 24 months or 1000 hours, though this can vary. (Consult manual for precise intervals).
Fluid Specifications
Engine Oil Viscosity:
SAE 10W-30 or SAE 15W-40 (depending on operating temperature). Refer to manual for detailed temperature charts.
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid. (Consult manual for exact specification).
Known Issues
Cvtcavitation:
Some CVT models can be susceptible to cavitation if the fluid level is low or incorrect fluid is used, leading to premature wear. Proper maintenance is key.
Diesel Glow Plugs:
As with many diesel engines, glow plugs can wear out over time, affecting cold-start performance. The manual would detail diagnosis and replacement.
Belt Wear:
CVT drive belts require periodic inspection for wear and tension. The manual will provide specifications for replacement.
๐ Vehicle History
Brand Heritage
Kawasaki Powersports:
Kawasaki Heavy Industries, Ltd. is a Japanese conglomerate known for a wide range of products, including motorcycles, ATVs, and utility vehicles. The Mule line has been a significant part of their powersports division for decades.
Model Evolution
Mule Line Introduction:
The Mule UTV line was introduced in 1988, establishing Kawasaki as a key player in the utility vehicle market.
4010 Trans4X4 Introduction:
The Trans4x4 variant, allowing seating for four, was a significant development to meet the demand for more versatile utility vehicles.
Production
Manufacturing Location:
Typically manufactured in USA (Lincoln, Nebraska) or Japan, depending on the specific model year and components.
๐ Awards & Recognition
Recognitions
Industry Awards:
Kawasaki Mule models are consistently recognized for their durability, reliability, and work capabilities within the utility vehicle market, though specific awards for this generation are not readily available.