This comprehensive Kawasaki KLE500 KLE 500 Service Repair Workshop Manual covers all years from 2000 to 2007. It provides in-depth information for mechanics and motorcycle owners alike, giving you the tools and knowledge to maintain, service, diagnose, and repair your Kawasaki KLE500 KLE 500. The manual includes detailed instructions, diagrams, illustrations, wiring schematics, and specifications. You'll find comprehensive coverage of all major systems and components, including: * **General information:** This section introduces you to your Kawasaki KLE500 KLE 500, covering its key features and specifications. * **Routine Maintenance:** Learn about regular maintenance tasks such as oil changes, filter replacements, and adjustments. * **Specifications:** Get precise technical data for your motorcycle, including dimensions, tolerances, and fluid capacities. * **Periodic checks and adjustments:** Find detailed instructions for regularly inspecting and adjusting various systems to ensure optimal performance. * **Lubrication:** Learn about proper lubrication techniques, recommended lubricants, and lubrication schedules for all components. * **Cooling System:** This section covers the cooling system, including its components, operation, and maintenance. * **Transmission:** Understand the transmission system, covering its operation, components, disassembly, and reassembly. * **Drive Chain:** Get detailed guidance on inspecting, adjusting, replacing, and maintaining the drive chain. * **Sprockets:** Find information on inspecting, replacing, and aligning sprockets to ensure smooth and efficient power transfer. * **Engine Specifications:** Get detailed specs for your engine, including bore, stroke, compression ratio, valve timing, and more. * **Engine Removal and Installation:** Learn the process of removing and installing the engine, providing step-by-step instructions and safety precautions. * **Fuel System:** Understand the fuel system, including operation, components, troubleshooting, and repair procedures. * **Steering System:** This section covers the steering system, including its components, maintenance, and adjustment processes. * **Shocks:** Find detailed information about inspecting, adjusting, and replacing shocks for the best handling and ride. * **Body Work:** This section covers the removal, installation, and repair of body panels, fairings, and other external components. * **Intake & Exhaust:** Explore the intake and exhaust systems, including their operation, components, maintenance, and repair. * **Electrical System:** This section focuses on the electrical system, including wiring diagrams, component locations, troubleshooting tips, and repair procedures. * **Advanced Troubleshooting:** Learn about advanced diagnostic techniques, common issues, and step-by-step troubleshooting procedures. This manual provides the same information and procedures used by authorized Kawasaki dealers, empowering you to perform repairs and maintenance with confidence. It's an invaluable resource for any motorcycle owner who wants to save money and learn more about their KLE500 KLE 500.

The Kawasaki KLE500, also known as the Versys 500 in some markets, is a versatile motorcycle that emerged onto the scene in 2000 and continued production through 2007. This motorcycle, positioned in the adventure touring segment, offered a compelling blend of practicality, comfort, and affordability. Its design was a departure from Kawasaki's typical aggressive sportbike aesthetics, embracing a more upright and comfortable riding position. The KLE500 earned a reputation for its user-friendly nature, making it a popular choice for both new and experienced riders. Its low seat height and forgiving handling characteristics contributed to its accessibility, while its ample luggage carrying capacity and long-travel suspension made it ideal for both commuting and weekend adventures. Powering the KLE500 was a reliable 499cc parallel-twin engine, known for its smooth power delivery and impressive fuel efficiency. Though not designed for outright performance, the KLE500 offered a sufficient powerband for everyday riding and light touring. The motorcycle's relatively lightweight frame and suspension contributed to a comfortable ride over a range of surfaces, making it equally at home on winding roads and open highways. The KLE500's appeal extended beyond its practical attributes; its simple yet stylish design and Kawasaki's reputation for quality craftsmanship ensured it remained a desirable motorcycle even after its production ceased. The KLE500 continues to hold a place in the hearts of many riders, proving its enduring legacy as a capable and versatile machine.