Kawasaki KLE650CAF VERSYS 2010 Workshop Service Manual
้ๅธธไพกๆ ผ
$133.00
่ฒฉๅฃฒไพกๆ ผ
$133.00
้ๅธธไพกๆ ผ
ๅไพก
/ ใใใ
่ฒฉๅฃฒ
ๅฃฒใๅใ
๐ท๏ธ Basic Information Identification Make: Kawasaki Model: KLE650 CAF Versys Year: 2010 Codes Model Code: KLE650CAF ๐ Introduction Market Position Vehicle Segment: Middleweight Adventure Touring Motorcycle Target Audience: Riders seeking a versatile motorcycle for commuting, touring, and light off-road use. Competitive Analysis Key Competitors 2010: Yamaha TDM900 (though larger displacement), BMW F650GS, Suzuki V-Strom 650. Key Features Versatility: Designed for a wide range of riding conditions and purposes, often praised for its all-around capabilities. Ergonomics: Comfortable riding position suitable for long distances. Engine Character: Torquey parallel-twin engine known for its usability and smooth power delivery. ๐ Manual Details Coverage Areas Coverage Type: Workshop Service Manual Page Count Page Count: 631 Manual Type Manual Type: Service Repair Manual Language Language: English Format File Format: PDF ๐ Manual Coverage Systems Covered Engine Service: Complete disassembly, assembly, inspection, and repair of the engine and its sub-components. Fuel System: Inspection, cleaning, and repair of fuel injection system, fuel pump, injectors, and related components. Ignition System: Testing and adjustment of ignition timing, spark plugs, and ignition coils. Cooling System: Maintenance, flushing, and repair of the radiator, coolant, thermostat, and cooling fan. Exhaust System: Inspection, removal, and installation of the exhaust pipes, muffler, and catalytic converter. Transmission And Clutch: Detailed procedures for clutch operation, adjustment, removal, and installation, as well as transmission disassembly and assembly. Frame And Suspension: Repair and adjustment of front forks, rear shock absorber, swingarm, and frame components. Wheels And Tires: Tire pressure checks, wheel bearing maintenance, and wheel removal/installation. Brakes: Front and rear brake system service, including pad replacement, caliper overhaul, bleeding, and fluid specifications. Electrical System: Wiring diagrams, troubleshooting for lighting, charging system, starting system, and electronic control units (ECUs). Steering System: Inspection and adjustment of steering head bearings and linkage. Bodywork And Fairings: Removal and installation procedures for body panels, fairings, and trim pieces. Diagnostic Procedures: Troubleshooting guides and diagnostic charts for common problems. Procedures Included Maintenance: Detailed periodic maintenance schedules, fluid changes, filter replacements, and lubrication points. Adjustments: Precise instructions for clutch, throttle, brake lever, and suspension adjustments. Removal And Installation: Step-by-step guides for removing and installing all major components and sub-assemblies. Disassembly And Assembly: Comprehensive breakdown of components for detailed inspection and repair. Troubleshooting: Systematic approaches to diagnosing and resolving mechanical and electrical issues. Rebuilding: Detailed instructions for rebuilding major sub-assemblies like the engine and transmission. Torque Specifications: Accurate torque values for critical fasteners across all systems. Special Tool Usage: Identification and application of necessary special service tools. Technical Depth Depth Of Coverage: Comprehensive, from basic maintenance to complete engine and transmission overhauls. Pictorial Illustrations: Abundant pictorial diagrams, exploded views, and photographs to guide procedures. Detail Level: Bumper-to-bumper, with detailed explanations for each step. Factory Specifications: Includes factory specifications, allowable limits, and reference data for adjustments. ๐ Manual Specifications File Format File Type: PDF Print Quality Printability: Yes, all pages are printable. Text Searchability: Implied by PDF format, facilitating quick information retrieval. Binding Type Binding Type: Digital Download (PDF) Paper Type Paper Type: N/A (Digital) Compatibility Operating Systems: Windows, Mac, Linux OS Required Software: Adobe Reader โ๏ธ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 4-stroke, DOHC, parallel-twin Displacement: 649 cc Bore X Stroke: 83.0 x 60.0 mm Compression Ratio: 11.3:1 Performance Horsepower: Approx. 64 hp @ 8000 rpm (specifications may vary by region) Torque: Approx. 47 lb-ft @ 7000 rpm (specifications may vary by region) Fuel System Fuel Delivery: Fuel Injection (DFI) with dual 38mm Keihin throttle bodies Fuel Type: Unleaded gasoline (91 octane or higher recommended) Cooling System Coolant Capacity: Approx. 1.7 L (specifications to be confirmed in manual) Lubrication Oil Type: SAE 10W-40 motorcycle oil, API SG or SH, JASO MA ๐ง Transmission Standard Transmission Type: 6-speed constant mesh Optional Optional Transmission: N/A (standard 6-speed) Features Clutch Type: Wet, multi-disc Final Drive: Sealed chain Transmission Oil Type: API GL-4 SAE 80W or 90W (specifications to be confirmed in manual) ๐ Dimensions Exterior Length: Approx. 2,195 mm (86.4 in) Width: Approx. 840 mm (33.1 in) Height: Approx. 1,390 mm (54.7 in) Wheelbase: Approx. 1,415 mm (55.7 in) Weights Dry Weight: Approx. 181 kg (399 lbs) Curb Weight: Approx. 192 kg (423 lbs) (with all fluids and a full tank of fuel) Max Load Capacity: To be confirmed in manual (typically around 180-200 kg) Fuel Tank Capacity: 19 Liters (5.0 US gal) ๐ก๏ธ Safety Features Ratings Safety Features: ABS was an optional feature for some 2010 models, requiring specific identification. Active Features Braking System: Dual 300mm petal discs with 2-piston calipers (front), Single 240mm petal disc with 1-piston caliper (rear). Passive Features Lighting: Dual headlights, LED taillight. ๐ก Technology Features Infotainment Display: Digital instrument cluster with analog tachometer. Driver Assistance ABS: Optional Anti-lock Braking System (ABS) available on some models. Connectivity Connectivity Features: N/A (basic motorcycle electronics for this model year) ๐ง Maintenance Service Intervals Oil Change Interval:...
Precise instructions for clutch, throttle, brake lever, and suspension adjustments.
Removal And Installation:
Step-by-step guides for removing and installing all major components and sub-assemblies.
Disassembly And Assembly:
Comprehensive breakdown of components for detailed inspection and repair.
Troubleshooting:
Systematic approaches to diagnosing and resolving mechanical and electrical issues.
Rebuilding:
Detailed instructions for rebuilding major sub-assemblies like the engine and transmission.
Torque Specifications:
Accurate torque values for critical fasteners across all systems.
Special Tool Usage:
Identification and application of necessary special service tools.
Technical Depth
Depth Of Coverage:
Comprehensive, from basic maintenance to complete engine and transmission overhauls.
Pictorial Illustrations:
Abundant pictorial diagrams, exploded views, and photographs to guide procedures.
Detail Level:
Bumper-to-bumper, with detailed explanations for each step.
Factory Specifications:
Includes factory specifications, allowable limits, and reference data for adjustments.
๐ Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
Yes, all pages are printable.
Text Searchability:
Implied by PDF format, facilitating quick information retrieval.
Binding Type
Binding Type:
Digital Download (PDF)
Paper Type
Paper Type:
N/A (Digital)
Compatibility
Operating Systems:
Windows, Mac, Linux OS
Required Software:
Adobe Reader
โ๏ธ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 4-stroke, DOHC, parallel-twin
Displacement:
649 cc
Bore X Stroke:
83.0 x 60.0 mm
Compression Ratio:
11.3:1
Performance
Horsepower:
Approx. 64 hp @ 8000 rpm (specifications may vary by region)
Torque:
Approx. 47 lb-ft @ 7000 rpm (specifications may vary by region)
Fuel System
Fuel Delivery:
Fuel Injection (DFI) with dual 38mm Keihin throttle bodies
Fuel Type:
Unleaded gasoline (91 octane or higher recommended)
Cooling System
Coolant Capacity:
Approx. 1.7 L (specifications to be confirmed in manual)
Lubrication
Oil Type:
SAE 10W-40 motorcycle oil, API SG or SH, JASO MA
๐ง Transmission
Standard
Transmission Type:
6-speed constant mesh
Optional
Optional Transmission:
N/A (standard 6-speed)
Features
Clutch Type:
Wet, multi-disc
Final Drive:
Sealed chain
Transmission Oil Type:
API GL-4 SAE 80W or 90W (specifications to be confirmed in manual)
๐ Dimensions
Exterior
Length:
Approx. 2,195 mm (86.4 in)
Width:
Approx. 840 mm (33.1 in)
Height:
Approx. 1,390 mm (54.7 in)
Wheelbase:
Approx. 1,415 mm (55.7 in)
Weights
Dry Weight:
Approx. 181 kg (399 lbs)
Curb Weight:
Approx. 192 kg (423 lbs) (with all fluids and a full tank of fuel)
Max Load Capacity:
To be confirmed in manual (typically around 180-200 kg)
Fuel Tank Capacity:
19 Liters (5.0 US gal)
๐ก๏ธ Safety Features
Ratings
Safety Features:
ABS was an optional feature for some 2010 models, requiring specific identification.
Active Features
Braking System:
Dual 300mm petal discs with 2-piston calipers (front), Single 240mm petal disc with 1-piston caliper (rear).
Passive Features
Lighting:
Dual headlights, LED taillight.
๐ก Technology Features
Infotainment
Display:
Digital instrument cluster with analog tachometer.
Driver Assistance
ABS:
Optional Anti-lock Braking System (ABS) available on some models.
Connectivity
Connectivity Features:
N/A (basic motorcycle electronics for this model year)
๐ง Maintenance
Service Intervals
Oil Change Interval:
Every 6,000 km (3,700 miles) or 6 months, whichever comes first (refer to manual for exact schedule).
Air Filter Cleaning:
Every 12,000 km (7,500 miles) or annually.
Spark Plug Replacement:
Every 18,000 km (11,000 miles).
Valve Clearance Check:
Every 12,000 km (7,500 miles) or annually.
Fluid Specifications
Brake Fluid:
DOT 4
Coolant:
Ethylene glycol-based coolant with distilled water (50/50 mixture recommended).
Known Issues
Common Wear Items:
Clutch plates, brake pads, chain and sprockets, fork seals.
Potential Electrical Quirks:
As with many motorcycles of this era, occasional issues with rectifier/regulator or battery charging can occur, best diagnosed with this manual.
๐ Vehicle History
Brand Heritage
Kawasaki Motorcycle Division:
Kawasaki Heavy Industries Motorcycle & Engine division has a long history of producing reliable and performance-oriented motorcycles.
Model Evolution
Versys Lineage:
The Versys platform, introduced in 2006, was designed to offer a unique blend of sportbike handling, adventure touring capability, and everyday usability.
Production
Production Location:
Typically manufactured in Japan.
๐ Awards & Recognition
Recognitions
Motorcycle Journalism Reviews:
The Versys generally received positive reviews for its performance, handling, and value for money, often cited as a competent all-rounder.