The Kawasaki KLR500 KLR650 1999 Repair Service Manual is a comprehensive guide designed for professional technicians and do-it-yourself mechanics. It provides detailed instructions and specifications for performing repairs and maintenance procedures on your 1999 Kawasaki KLR500 or KLR650 motorcycle.

This manual covers a wide range of topics, including:

* **Engine:** Disassembly, assembly, and repair of engine components, including the crankshaft, pistons, cylinders, valves, and camshafts.
* **Transmission:** Overhaul procedures for the transmission, clutch, and gearshift mechanism.
* **Electrical System:** Diagnosis and repair of the electrical system, including the starter, alternator, ignition system, and wiring harness.
* **Suspension and Steering:** Service and repair of the front and rear suspension, as well as the steering system.
* **Brakes:** Maintenance and repair of the brake system, including calipers, rotors, and master cylinders.
* **Bodywork:** Disassembly, assembly, and repair of the motorcycle's body panels, including the fuel tank, seat, and fairing.

The manual provides step-by-step instructions, illustrations, and diagrams to help you understand each procedure. It also includes detailed specifications for all components, ensuring that you have the correct information for proper repair and maintenance. This service manual is your essential resource for maintaining and repairing your Kawasaki KLR500 or KLR650, enabling you to keep your motorcycle in top condition.

The Kawasaki KLR650 is a dual-sport motorcycle that has been in production since 1987. It is known for its rugged reliability, off-road capability, and affordability, making it a popular choice for adventure riders and commuters alike. The KLR650 is powered by a 651cc single-cylinder, air-cooled engine, which generates a respectable amount of torque and horsepower. The motorcycle features a sturdy steel frame, long-travel suspension, and knobby tires, giving it the ability to handle rough terrain. Notable features include a large fuel tank, providing a generous range, and a comfortable seating position for long rides. The KLR650 has undergone several updates and revisions over the years, including improvements to the engine, suspension, and brakes.

The Kawasaki KLR650, initially known as the KLR500, is a testament to the enduring legacy of dual-sport bikes. Its evolution from 1987 to present day showcases its adaptability to changing rider demands. While initially geared towards off-road pursuits, the KLR650 has also proved its mettle in daily commuting and long-distance touring. This versatility is reflected in its design, where robust off-road capabilities are balanced with features like a spacious fuel tank and comfortable ergonomics. The KLR650 has a reputation for being a dependable and maintainable machine, making it suitable for both experienced riders and those new to the world of motorcycles. Its simplicity and robust construction have contributed to its enduring popularity. Although the KLR650 has undergone several updates over the years, its core appeal of affordability, reliability, and versatility remains unchanged, making it a timeless classic in the world of dual-sport motorcycles.