This manual covers the KLX110 and KLX110L models produced for the 2010 and 2011 model years. These motorcycles are designed for recreational off-road use, offering a capable and user-friendly platform for younger riders and enthusiasts. Building on a legacy of producing reliable and performance-oriented vehicles, the KLX110 series is recognized for its robust engineering, simple operation, and fun riding experience, making it a popular choice for trail riding and entry-level motocross. This comprehensive English-language service repair manual provides detailed guidance for owners and technicians. It covers all essential aspects of maintenance and repair, including complete engine and transmission overhauls, suspension servicing, electrical system troubleshooting, fuel system maintenance, and chassis work. The manual includes routine maintenance procedures, diagnostic troubleshooting steps, component rebuild instructions, and detailed technical specifications, all enhanced by numerous illustrations and exploded parts diagrams to ensure accurate and efficient servicing. 🏷️ Basic Information Identification Make: Kawasaki Model: KLX110 / KLX110L Model Years Covered: 2010, 2011 Codes Chassis Codes: KLX110-A (2010), KLX110-B (2011 for standard), KLX110-C (2011 for L model) 👋 Introduction Market Position Target Audience: Owners and technicians of 2010-2011 Kawasaki KLX110 and KLX110L motorcycles Competitive Analysis Advantage: Guaranteed to match specific models and years, comprehensive coverage, enhanced searchability Key Features Content Highlights: Detailed procedures, exploded diagrams, troubleshooting, electrical schematics, engine rebuilds, suspension servicing 📋 Manual Details Coverage Areas Manual Type: Service Repair Manual / Workshop Manual / Shop Guide Language: English Format: PDF Download Digital Features: Bookmarked, Keyword Searchable (Ctrl+F functionality) 📖 Manual Coverage Systems Covered Engine: Complete rebuild, valve adjustments, timing, lubrication system Transmission: Gearbox overhaul, clutch, shift mechanism Suspension: Front fork disassembly and reassembly, rear shock absorber servicing Electrical System: Wiring diagrams, troubleshooting ignition, charging, lighting systems Fuel System: Carburetor service, fuel lines, tank maintenance Chassis And Frame: Frame inspection, steering system, swingarm, linkage Wheels And Tires: Wheel bearing service, spoke tensioning, tire replacement Brakes: Front and rear brake system maintenance, fluid replacement Bodywork: Fairings, seat, fenders, graphics Procedures Included Routine Maintenance: Oil changes, filter replacements, chain adjustment, spark plug checks Troubleshooting: Diagnostic procedures for common starting, running, and performance issues Component Overhaul: Detailed steps for engine, transmission, and suspension rebuilds Inspections: Pre-ride checks, periodic component inspections Technical Depth Depth: Comprehensive from basic maintenance to full engine and transmission rebuilds Illustrations: Detailed procedures with pictures, exploded parts diagrams 📊 Manual Specifications File Format File Type: PDF Searchability: Text-based, enabled for Ctrl+F search Print Quality Printability: Printable Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: SOHC, 2-valve, 4-stroke Displacement: 111 cc Bore X Stroke: 53.0 x 50.6 mm Cooling System: Forced air-cooled Performance Horsepower Approx: Approx. 7.3 HP @ 7500 RPM (Varies by market and specific tuning) Torque Approx: Approx. 7.3 Nm @ 4000 RPM (Varies by market and specific tuning) Fuel System Carburetor: Keihin PB20 (Specifications detailed in manual) Fuel Type: Unleaded gasoline Ignition Ignition System: CDI (Capacitor Discharge Ignition) Lubrication Lubrication Type: Forced lubrication, wet sump 🔧 Transmission Standard Transmission Type: Automatic Clutch, 4-speed manual Clutch Type: Wet, multi-disc Gear Ratios: Refer to manual for specific ratios Features Klx110L Gearbox Difference: KLX110L typically features a 4-speed manual transmission with manual clutch operation, whereas the standard KLX110 often had an automatic clutch with a 4-speed manual transmission. Manual clarifies both. 📐 Dimensions Exterior Overall Length: Approx. 1760 mm (69.3 in) Overall Width: Approx. 750 mm (29.5 in) Overall Height: Approx. 1065 mm (41.9 in) Weights Curb Weight: Approx. 77 kg (169.8 lbs) (KLX110), Approx. 78 kg (172.0 lbs) (KLX110L) Fuel Capacity: 3.0 L (0.8 US gal) 🛡️ Safety Features Ratings Safety Certification: Off-road motorcycle, subject to local regulations and usage guidelines. Active Features Braking System: Front: Disc brake, Rear: Drum brake (KLX110), Front: Disc brake, Rear: Disc brake (KLX110L - model dependent, check manual) Passive Features Lighting: Headlight, taillight/stoplight, turn signals (depending on market configuration) 💡 Technology Features Infotainment Features: Basic instrumentation (speedometer optional/absent on some models), no infotainment system. Focus on core mechanical functionality. Driver Assistance Features: No electronic rider aids; designed for simplicity and direct rider input. Connectivity Features: None 🔧 Maintenance Service Intervals Engine Oil Change: Every 1000 km or 6 months, whichever comes first (Consult manual for exact interval and conditions). Air Filter Cleaning: Every 1000 km or 6 months, more frequently in dusty conditions. Spark Plug Inspection: Every 4000 km. Valve Clearance Check: Every 4000 km. Fluid Specifications Engine Oil Type: SAE 10W-40 API SG or higher (Refer to manual for specific grade and capacity). Brake Fluid Type: DOT 3 or DOT 4 (for disc brakes, if applicable) Known Issues Common Wear Items: Clutch plates, chain and sprockets, brake pads, wheel bearings can be subject to wear based on usage intensity. Carburetor Tuning: Carburetor may require periodic adjustment or cleaning for optimal performance, especially after extended storage or altitude...