Kawasaki KLX250 D-TRACKER X 2012 Full Service Repair Manual
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๐ท๏ธ Basic Information Identification Make: Kawasaki Model: KLX250 D-TRACKER X Year: 2012 Product Type: Full Service Repair Manual Codes Kawasaki Model Code: KLX250 (Specific D-TRACKER X variant code may exist, but not detailed in product info) ๐ Introduction Market Position Segment: Dual-sport/Supermoto motorcycle Target Audience: Kawasaki KLX250 D-TRACKER X owners seeking comprehensive repair and maintenance information Competitive Analysis Value Proposition: Provides professional-level repair information, bridging the gap between owner's manuals and dealership-level technical guides. Key Features Manual Benefit: Empowers users to perform a wide range of maintenance, diagnostics, and repairs, saving time and money. Delivery Benefit: Instant download eliminates shipping costs and waiting times. ๐ Manual Details Coverage Areas Primary Coverage: Kawasaki KLX250 D-TRACKER X 2012 Page Count Estimated Page Count: Not Specified (Detailed by comprehensive coverage) Manual Type Type: Full Service Repair Manual Language Language: English Format Delivery Method: Instant Download File Format: PDF Compatibility: All Versions of Windows & Mac ๐ Manual Coverage Systems Covered Engine: Complete engine repair, overhaul, diagnostics, and tuning Fuel System: Fuel injection system (EFI), fuel pump, injectors, throttle body, fuel tank, and lines Ignition System: Ignition coil, spark plug, ECU control, and related components Cooling System: Radiator, cooling fan, thermostat, hoses, and coolant flow diagnostics Transmission: Gearbox inspection, maintenance, repair, clutch operation, and related components Suspension: Front forks (USD - Upside Down), rear shock absorber, linkage system, adjustments, and overhaul Brakes: Front and rear brake systems, caliper service, master cylinders, brake lines, bleeding procedures, and disc maintenance Electrical System: Complete wiring diagrams, starter system, charging system, lighting, sensors, ECU, and troubleshooting Chassis: Frame inspection, swingarm, steering head bearings, and wheel bearing maintenance Bodywork: Fairings, seat, fuel tank cover, fenders, and related trim component removal and installation Procedures Included Maintenance: Routine checks, lubrication, filter replacement, fluid changes, and component inspection Troubleshooting: Step-by-step diagnostic procedures for common and uncommon issues across all systems Repair: Detailed instructions for dismantling, repairing, and reassembling all major vehicle components Rebuild: Comprehensive rebuild procedures for the engine and other key assemblies Diagnostics: Fault finding, error code interpretation (if applicable to EFI), and electrical system diagnostics Technical Depth Level: Professional Technician Level, suitable for advanced DIY mechanics Detail Level: Detailed sub-steps, notes, cautions, and warnings Illustrations: Detailed illustrations, drawings, photos, and enlarged inset views Wiring Diagrams: Comprehensive and integrated with electrical service procedures ๐ Manual Specifications File Format Quality: High-resolution PDF, fully printable Print Quality Printability: Full printable pages Binding Type Binding: Digital (PDF download, no physical binding) Paper Type Paper Type: Not Applicable (Digital Format) Requirements Software Requirements: Adobe PDF Reader & WinRAR โ๏ธ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 4-stroke, DOHC, 4-valve single cylinder Displacement: 249 cc Performance Bore X Stroke: 72.0 x 61.2 mm (Typical for KLX250, refer to manual for exact spec) Compression Ratio: 11.0:1 (Typical for KLX250, refer to manual for exact spec) Horsepower Hp: Approximately 22-30 HP (Varies by market and specific tune, refer to manual for exact spec) Torque Lb Ft: Approximately 15-17 lb-ft (Varies by market and specific tune, refer to manual for exact spec) Fuel System Fuel Delivery: Fuel Injection (EFI) Fuel Type: Unleaded gasoline (Octane rating specified in manual) Lubrication Oil Type Capacity: Refer to manual for specific oil grade (e.g., SAE 10W-40) and capacity. ๐ง Transmission Standard Type: 6-speed constant mesh Features Clutch: Wet, multi-disc Final Drive: Chain drive ๐ Dimensions Exterior Seat Height: Approximately 33.9 inches (860 mm) (D-TRACKER X variant may differ slightly from standard KLX250, refer to manual) Wheelbase: Approximately 56.5 inches (1435 mm) (Refer to manual) Weights Curb Weight: Approximately 306.4 lbs (139 kg) (Refer to manual for exact spec) ๐ก๏ธ Safety Features Ratings Safety Features Description: Focuses on mechanical integrity and proper maintenance for safe operation; no electronic safety ratings typically apply to this class of motorcycle. Active Features Brakes: Disc brakes front and rear for effective stopping power. Passive Features Frame Construction: High-tensile steel perimeter frame for rigidity and rider confidence. ๐ก Technology Features Infotainment Instrument Cluster: Digital-LCD instrument cluster providing speed, RPM, odometer, trip meters, fuel gauge, clock, and indicator lights. Driver Assistance ABS: Anti-lock Braking System (ABS) may be an optional feature on some models or markets; consult manual for specific vehicle. Connectivity Efi System: Electronic Fuel Injection (EFI) system for precise fuel delivery, improved throttle response, and emissions control. ๐ง Maintenance Service Intervals Oil Change Interval: Refer to manual for recommended intervals (e.g., every 3,000-5,000 km or annually, whichever comes first). Air Filter Cleaning: Regular inspection and cleaning/replacement as per manual recommendations. Chain Lubrication Tension: Frequent checks and adjustments are crucial for longevity. Spark Plug Replacement: Refer to manual for specified mileage or time interval. Fluid Specifications Engine Oil: Refer to manual for exact viscosity grade (e.g., SAE 10W-40) and API classification (e.g., SG or higher). Coolant: Ethylene glycol-based antifreeze coolant, mixed with distilled water (50/50 ratio recommended). Brake Fluid:...
Anti-lock Braking System (ABS) may be an optional feature on some models or markets; consult manual for specific vehicle.
Connectivity
Efi System:
Electronic Fuel Injection (EFI) system for precise fuel delivery, improved throttle response, and emissions control.
๐ง Maintenance
Service Intervals
Oil Change Interval:
Refer to manual for recommended intervals (e.g., every 3,000-5,000 km or annually, whichever comes first).
Air Filter Cleaning:
Regular inspection and cleaning/replacement as per manual recommendations.
Chain Lubrication Tension:
Frequent checks and adjustments are crucial for longevity.
Spark Plug Replacement:
Refer to manual for specified mileage or time interval.
Fluid Specifications
Engine Oil:
Refer to manual for exact viscosity grade (e.g., SAE 10W-40) and API classification (e.g., SG or higher).
Coolant:
Ethylene glycol-based antifreeze coolant, mixed with distilled water (50/50 ratio recommended).
Brake Fluid:
DOT 4 or DOT 5.1 (refer to manual for precise specification and system compatibility).
Known Issues
Common Wear Items:
Tires, brake pads, chain and sprockets are typical wear items requiring regular replacement.
Potential Maintenance Focus:
Fuel injector cleaning, suspension seal checks, and ensuring proper EFI system function are important for optimal performance.
๐ Vehicle History
Brand Heritage
Kawasaki Legacy:
Kawasaki has a long history of producing versatile dual-sport and off-road motorcycles, known for their performance and reliability.
Model Evolution
Klx Series:
The KLX series has evolved over decades, offering a blend of off-road capability and on-road usability. The D-TRACKER variant typically emphasizes the supermoto styling and performance.
Production
Manufacturing Origin:
Japan (Typical for Kawasaki motorcycles, specific assembly location may vary)
๐ Awards & Recognition
Recognitions
Model Reputation:
The KLX250 series is generally well-regarded for its balance of capability, reliability, and versatility in its class. Specific awards for the 2012 D-TRACKER X variant are not detailed in the product information.