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Kawasaki KVF750 Brute Force 2005 2006 2007 Service Manual R PDF Download

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$134.00
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Basic Information Identification Make: Kawasaki Model: KVF750 Brute Force Model Variant: KVF750H Years Covered: 2005, 2006, 2007 Product Type: Service Manual / Workshop Manual Introduction Market Position Positioning: The Kawasaki...
Type: Motorcycles
販売元:
Sku: 66469
Tags: Kawasaki Misc
Kawasaki KVF750 Brute Force 2005 2006 2007 Service Manual R PDF Download
Basic Information
Identification
Make: Kawasaki
Model: KVF750 Brute Force
Model Variant: KVF750H
Years Covered: 2005, 2006, 2007
Product Type: Service Manual / Workshop Manual
Introduction
Market Position
Positioning: The Kawasaki KVF750 Brute Force was positioned as a premium, powerful, and versatile ATV, targeting consumers seeking robust performance for utility, work, and recreational trail riding. It competed in the high-performance segment against other major manufacturers' flagship models.
Competitive Analysis
Competitors: Key competitors during this era included the Yamaha Grizzly 660, Polaris Sportsman 700/800, Can-Am Outlander 800, and Honda Foreman 500 (though slightly lower displacement).
Key Features
Engine: 749cc liquid-cooled, 90-degree V-twin engine, known for its strong torque and smooth power delivery.
Transmission: Kawasaki's Automatic Trans. (CVT) with Engine Braking, offering seamless acceleration and excellent deceleration control.
Drivetrain: Selectable 2WD/4WD with a variable locking front differential, providing exceptional traction in challenging terrain.
Suspension: Independent front and rear suspension with adjustable shocks for a comfortable ride and capable handling.
Brakes: Dual front disc brakes and a sealed rear drum brake (later models adopted disc brakes), offering reliable stopping power.
Steering: Rack and pinion steering system for precise control.
Manual Details
Coverage Areas
Coverage: Comprehensive coverage for all mechanical and electrical systems of the Kawasaki KVF750 Brute Force for the specified model years.
Page Count
Pages: 531
Manual Type
Type: Workshop Service Manual
Language
Language: English
Format
Format: PDF Download
Manual Coverage
Systems Covered
Engine: Detailed breakdown of the 749cc V-twin engine, including top-end, bottom-end, cooling system, lubrication, fuel injection, ignition system, and emissions.
Transmission: Coverage of the CVT (Continuously Variable Transmission) system, including belt inspection, clutch assembly, torque converter, and gearbox.
Drivetrain: In-depth information on the four-wheel drive system, including front and rear differentials, driveshafts, universal joints, and final drive.
Suspension: Front and rear suspension systems, including shock absorbers, springs, control arms, bushings, and steering components.
Brakes: Front and rear brake systems, including hydraulic lines, calipers, brake pads, rotors, parking brake, and bleeding procedures.
Electrical: Comprehensive electrical system schematics, including battery, charging system (stator, regulator/rectifier), starting system, lighting, ignition, fuel injection control, and accessory wiring.
Frame And Bodywork: Frame construction, body panel removal and installation, seat assembly, racks, and storage components.
Wheels And Tires: Wheel removal, tire mounting and balancing, and specifications.
Cooling System: Radiator, fan, coolant flow, thermostat, and flush/refill procedures.
Fuel System: Fuel tank, fuel pump, fuel filter, injectors, and throttle body.
Exhaust System: Exhaust pipes, muffler, and catalytic converter.
Procedures Included
Routine Maintenance: Oil changes, filter replacements, spark plug service, air filter cleaning/replacement, valve adjustments, and lubrication points.
Troubleshooting: Diagnostic flowcharts and procedures for common problems related to engine performance, electrical systems, and drivetrain.
Major Repairs: Engine rebuild procedures, transmission overhaul, differential servicing, and suspension component replacement.
Component Disassembly Assembly: Step-by-step instructions with torque specifications for disassembling and reassembling all major components.
Electrical Diagnostics: Procedures for testing electrical components, circuits, and diagnosing faults using multimeters and diagnostic tools.
Wheel Alignment Steering: Toe adjustment and steering system inspection.
Brake System Maintenance: Brake bleeding, pad replacement, caliper service, and fluid checks.
Cooling System Service: Coolant flush and fill, radiator and fan testing.
Technical Depth
Depth: Complete, in-depth coverage suitable for professional technicians and experienced DIY mechanics, including detailed specifications, diagrams, and troubleshooting guides.
Manual Specifications
File Format
Format: PDF (Portable Document Format)
Searchability: Likely searchable text within the PDF, allowing for quick access to specific information.
Printability: Printable pages for hands-on use in a workshop environment.
Print Quality
Quality: Assumed high-quality digital reproduction of the original factory service manual, featuring clear text and legible diagrams.
Binding Type
Binding: N/A (Digital PDF Download)
Paper Type
Paper: N/A (Digital PDF Download)
Engine Specifications
Primary Engine
Engine Type: 4-stroke, liquid-cooled, 90-degree V-twin, OHC, 4 valves per cylinder
Displacement: 749 cc
Bore X Stroke: 85.0 x 66.0 mm
Compression Ratio: 9.3:1
Performance
Horsepower Est: Approximately 48-50 HP (at crankshaft, unconfirmed official figure)
Torque Est: Approximately 45-47 lb-ft (at crankshaft, unconfirmed official figure)
Fuel System
Fuel Delivery: DFI (Digital Fuel Injection) with dual 34mm throttle bodies
Fuel Type: Unleaded gasoline, minimum octane rating 87
Ignition
Ignition: TCBI (Digital CDI) with electronic advance
Lubrication
Oil Type Capacity: Kawasaki Genuine Motorcycle Oil SAE 10W-40 API SG or SH, or equivalent. Capacity: 3.1 US qt (2.9 L) with filter change.
Transmission
Standard
Transmission Type: Automatic (CVT - Continuously Variable Transmission) with Engine Braking
Gear Reduction: High and Low range, Reverse
Features
Clutch: CVT drive clutch and driven clutch system
Final Drive: Shaft drive, sealed, oil-lubricated
Dimensions
Exterior
Length: 84.1 in (2135 mm)
Width: 45.5 in (1155 mm)
Height: 47.2 in (1198 mm)
Wheelbase: 50.6 in (1285 mm)
Ground Clearance: 7.8 in (198 mm)
Weights
Curb Weight: 641.7 lbs (291 kg) (approximate, varies by specification)
Towing Capacity: 1,250 lbs (567 kg)
Payload Capacity: 463 lbs (210 kg)
Cargo
Front Rack Capacity: 88 lbs (40 kg)
Rear Rack Capacity: 176 lbs (80 kg)
Safety Features
Ratings
Atv Safety Standards: Adheres to ANSI standards for All-Terrain Vehicles.
Active Features
Braking System: Dual front hydraulic disc brakes, sealed rear drum brake (note: later revisions may have rear discs), engine braking via CVT.
Drivetrain Control: Selectable 2WD/4WD with limited-slip front differential for enhanced traction and control.
Passive Features
Handlebars Controls: Ergonomic handlebar design with throttle lever and brake levers positioned for intuitive control.
Lighting: Dual 30W halogen headlights and a 5W taillight/stoplight for visibility.
Seat: Comfortable and supportive seat for rider stability.
Technology Features
Infotainment
Display Panel: Digital meter with speedometer, odometer, trip meter, clock, fuel gauge, 2WD/4WD indicator, reverse indicator, and neutral indicator.
Driver Assistance
Engine Braking: Integral engine braking provided by the CVT system assists in controlling speed on descents.
Fuel Injection: Digital Fuel Injection (DFI) with twin throttle bodies ensures optimal fuel delivery for improved throttle response, power, and fuel efficiency.
Connectivity
Accessories: Accessory power outlets for charging electronic devices.
Maintenance
Service Intervals
Engine Oil Change: Every 600 miles (1,000 km) or 6 months, whichever comes first. Also check at 60 hours.
Oil Filter Replacement: Every 600 miles (1,000 km) or 6 months. (Part Number: 16099-003)
Spark Plug Check Replace: Inspect every 600 miles (1,000 km). Replace as needed. (NGK CR7E or equivalent)
Air Filter Cleaning: Clean every 600 miles (1,000 km) or 6 months. Replace as needed. (Part Number: 11013-0730)
Valve Clearance Check: Every 1,200 miles (2,000 km) or 12 months.
Drive Belt Inspection: Inspect every 600 miles (1,000 km) or 6 months for wear and damage.
Transmission Oil Change: Every 3,000 miles (4,800 km) or 24 months. (Check manual for specific type and procedure.)
Fluid Specifications
Engine Oil: SAE 10W-40 API SG or SH, Motorcycle Oil
Coolant: Permanent type anti-freeze coolant (e.g., Kawasaki Super Coolant) mixed 50/50 with distilled water. Capacity: 2.3 US qt (2.2 L).
Brake Fluid: DOT 3 or DOT 4 Brake Fluid
Known Issues
Common Wear Items: Drive belts (CVT), spark plugs, brake pads, and suspension bushings are common wear items requiring regular inspection and replacement.
Fuel Pump Reliability: Some users have reported occasional fuel pump issues, though this is not universally documented as a widespread defect. Regular fuel filter replacement is advisable.
Cv Boots: CV joint boots can be susceptible to tears from debris, leading to premature wear. Periodic inspection and cleaning around the boots are recommended.
Vehicle History
Brand Heritage
Kawasaki Atv: Kawasaki has a long-standing reputation in the powersports industry, known for durable and performance-oriented ATVs, including the pioneering Bayou and Mule series. The Brute Force line built upon this legacy.
Model Evolution
Brute Force Line: The KVF750 Brute Force was introduced as Kawasaki's flagship utility ATV, replacing and significantly upgrading the KVF650 Brute Force. It represented a major step forward in engine size, power, and features.
2005 Introduction: The 2005 model year marked the debut of the 750cc V-twin engine, setting a new standard for Kawasaki's utility ATV lineup.
Production
Manufacturing Location: Primarily manufactured in Lincoln, Nebraska, USA.
Awards & Recognition
Recognitions
Atv Performance: While specific 'awards' are not widely publicized for individual model years of this utility ATV, the Brute Force line is consistently recognized for its robust build quality, powerful V-twin engine, and reliable performance in demanding conditions.
Ratings
Consumer Reviews: Generally well-received by consumers for its power and utility, often praised for its V-twin torque and 4WD capabilities.
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