Kawasaki KX85 KX100 2010 Digital Service Repair Manual
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This manual covers the motorcycles from the 2010 model year. These performance-oriented, liquid-cooled, 2-stroke single-cylinder off-road competition motorcycles are built upon a rich motorsports heritage. Known for their powerful engines, with displacements of 84 cc for the 85 and 99 cc for the 100, and agile chassis, these models are designed for motocross racing and spirited off-road riding. The series is consistently praised for its competitive performance and reliability within the mini-motocross segment, offering a strong foundation for aspiring racers and enthusiasts. This comprehensive digital service/repair manual provides detailed, workshop-level information essential for the maintenance and repair of your 85 or 100. It covers a wide range of systems, including general information, fuel and cooling systems, engine components (top end, right side, bottom end, transmission), wheels, tires, final drive, brakes, suspension, steering, frame, and the electrical system. The manual includes step-by-step instructions, diagrams, torque specifications, fluid capacities, and diagnostic procedures, making it an invaluable resource for owners and technicians to ensure optimal performance and longevity of the vehicle. 🏷️ Basic Information Identification Make: Kawasaki Model: KX85 / KX100 Year: 2010 Product Type: Digital Service/Repair Manual Product Format: PDF Download 👋 Introduction Market Position Target Audience: Owners, technicians, and enthusiasts of Kawasaki KX85 and KX100 motorcycles Competitive Analysis Advantage: Provides dealer-level workshop information in an accessible digital format Key Features Content Quality: Detailed instructions, step-by-step diagrams, comprehensive coverage Usability: Simple to use, packed with necessary information 📋 Manual Details Coverage Areas General Information: Included Fuel System: Included Cooling System: Included Engine Top End: Included Engine Right Side: Included Engine Removal Installation: Included Engine Bottom End Transmission: Included Wheels Tires: Included Final Drive: Included Brakes: Included Suspension: Included Steering: Included Frame: Included Electrical System: Included Appendix: Included Page Count Estimated Pages: Varies (typically 300-600 pages for this type of manual) Manual Type Type: Service/Repair Manual Language Language: English Format Digital Format: PDF 📖 Manual Coverage Systems Covered Engine Systems: Top end, right side components, bottom end, transmission, cooling, fuel system Chassis Systems: Wheels, tires, final drive, brakes, suspension, steering, frame Electrical Systems: Wiring diagrams, component testing, troubleshooting Procedures Included Maintenance: Regular service, fluid changes, filter replacements, spark plug replacement Repair: Engine rebuilds, transmission overhaul, brake system service, suspension component replacement, electrical repairs Diagnostics: Troubleshooting guides, fault finding procedures Assembly Disassembly: Step-by-step instructions with diagrams for component removal and installation Technical Depth Depth: Comprehensive workshop level, suitable for professional mechanics and advanced DIY enthusiasts Data Included: Torque specifications, fluid capacities, clearances, timing information, diagnostic procedures, electrical schematics 📊 Manual Specifications File Format Requirements: Adobe PDF Reader, WinZip Interactivity: Zoom in/out functionality Compatibility: All versions of Windows & Mac Print Quality Printability: Printable pages Binding Type Binding: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type Kx85: 2-stroke, single-cylinder Engine Type Kx100: 2-stroke, single-cylinder Displacement Kx85: 84 cc (5.1 cu in) Displacement Kx100: 99 cc (6.0 cu in) Performance Bore Kx85: 48.5 x 45.8 mm Bore Kx100: 52.5 x 45.8 mm Cooling System Type: Liquid-cooled Ignition: Digital CDI Fuel System Carburetor Kx85: Keihin PWK28 Carburetor Kx100: Keihin PWK34 Fuel Type: Unleaded gasoline (91 octane or higher recommended) Oil Mixture Ratio: 50:1 (high-quality 2-stroke oil) 🔧 Transmission Standard Transmission Type: 6-speed constant mesh, return shift Optional Optional Transmissions: N/A Features Clutch Type: Wet, multi-disc Final Drive Type: Chain drive Transmission Oil Type: Kawasaki Motorcycle Gear Oil (or equivalent API GL-4, SAE 80) 📐 Dimensions Exterior Overall Length Kx85: 1,865 mm (73.4 in) Overall Length Kx100: 1,920 mm (75.6 in) Overall Width: 730 mm (28.7 in) Overall Height: 1,165 mm (45.9 in) Wheelbase Kx85: 1,240 mm (48.8 in) Wheelbase Kx100: 1,275 mm (50.2 in) Ground Clearance: 305 mm (12.0 in) Seat Height: 850 mm (33.5 in) Weights Curb Weight Kx85: 76 kg (167.6 lbs) Curb Weight Kx100: 82 kg (180.8 lbs) Fuel Tank Capacity: 5.0 L (1.3 US gal) 🛡️ Safety Features Ratings Safety Ratings: N/A (Off-road competition motorcycles) Active Features Braking System Front: Hydraulic disc Braking System Rear: Hydraulic disc Passive Features Tires Front: 70/100-17 40M (KX85), 70/100-19 42M (KX100) Tires Rear: 90/100-14 49M (KX85), 90/100-16 53M (KX100) 💡 Technology Features Infotainment Infotainment System: N/A (Minimal electronics focused on performance) Driver Assistance Driver Assistance Features: N/A Connectivity Connectivity Features: N/A 🔧 Maintenance Service Intervals Oil Change Interval: Refer to manual (typically after specific hours of use or annually) Air Filter Cleaning: Frequently, depending on riding conditions Spark Plug Replacement: Refer to manual (e.g., 10-20 hours of use) Fluid Specifications Coolant Type: High-quality, permanent type anti-freeze with water (50/50 mix recommended) Brake Fluid Type: DOT 4 Known Issues Common Wear Items: Clutch plates, brake pads, chain and sprockets, tires, piston rings due to the nature of 2-stroke engines and off-road use. Carburetor Tuning: May require periodic adjustment based on altitude, temperature, and fuel quality. 📚 Vehicle History Brand...
This manual covers the motorcycles from the 2010 model year. These performance-oriented, liquid-cooled, 2-stroke single-cylinder off-road competition motorcycles are built upon a rich motorsports heritage. Known for their powerful engines, with displacements of 84 cc for the 85 and 99 cc for the 100, and agile chassis, these models are designed for motocross racing and spirited off-road riding. The series is consistently praised for its competitive performance and reliability within the mini-motocross segment, offering a strong foundation for aspiring racers and enthusiasts.
This comprehensive digital service/repair manual provides detailed, workshop-level information essential for the maintenance and repair of your 85 or 100. It covers a wide range of systems, including general information, fuel and cooling systems, engine components (top end, right side, bottom end, transmission), wheels, tires, final drive, brakes, suspension, steering, frame, and the electrical system. The manual includes step-by-step instructions, diagrams, torque specifications, fluid capacities, and diagnostic procedures, making it an invaluable resource for owners and technicians to ensure optimal performance and longevity of the vehicle.
🏷️ Basic Information
Identification
Make:
Kawasaki
Model:
KX85 / KX100
Year:
2010
Product Type:
Digital Service/Repair Manual
Product Format:
PDF Download
👋 Introduction
Market Position
Target Audience:
Owners, technicians, and enthusiasts of Kawasaki KX85 and KX100 motorcycles
Competitive Analysis
Advantage:
Provides dealer-level workshop information in an accessible digital format
Unleaded gasoline (91 octane or higher recommended)
Oil Mixture Ratio:
50:1 (high-quality 2-stroke oil)
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh, return shift
Optional
Optional Transmissions:
N/A
Features
Clutch Type:
Wet, multi-disc
Final Drive Type:
Chain drive
Transmission Oil Type:
Kawasaki Motorcycle Gear Oil (or equivalent API GL-4, SAE 80)
📐 Dimensions
Exterior
Overall Length Kx85:
1,865 mm (73.4 in)
Overall Length Kx100:
1,920 mm (75.6 in)
Overall Width:
730 mm (28.7 in)
Overall Height:
1,165 mm (45.9 in)
Wheelbase Kx85:
1,240 mm (48.8 in)
Wheelbase Kx100:
1,275 mm (50.2 in)
Ground Clearance:
305 mm (12.0 in)
Seat Height:
850 mm (33.5 in)
Weights
Curb Weight Kx85:
76 kg (167.6 lbs)
Curb Weight Kx100:
82 kg (180.8 lbs)
Fuel Tank Capacity:
5.0 L (1.3 US gal)
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (Off-road competition motorcycles)
Active Features
Braking System Front:
Hydraulic disc
Braking System Rear:
Hydraulic disc
Passive Features
Tires Front:
70/100-17 40M (KX85), 70/100-19 42M (KX100)
Tires Rear:
90/100-14 49M (KX85), 90/100-16 53M (KX100)
💡 Technology Features
Infotainment
Infotainment System:
N/A (Minimal electronics focused on performance)
Driver Assistance
Driver Assistance Features:
N/A
Connectivity
Connectivity Features:
N/A
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual (typically after specific hours of use or annually)
Air Filter Cleaning:
Frequently, depending on riding conditions
Spark Plug Replacement:
Refer to manual (e.g., 10-20 hours of use)
Fluid Specifications
Coolant Type:
High-quality, permanent type anti-freeze with water (50/50 mix recommended)
Brake Fluid Type:
DOT 4
Known Issues
Common Wear Items:
Clutch plates, brake pads, chain and sprockets, tires, piston rings due to the nature of 2-stroke engines and off-road use.
Carburetor Tuning:
May require periodic adjustment based on altitude, temperature, and fuel quality.
📚 Vehicle History
Brand Heritage
Kawasaki Motorsports:
Kawasaki has a long and successful history in motocross and off-road racing with its KX line.
Model Evolution
Kx Series Legacy:
The KX85 and KX100 are direct descendants of Kawasaki's championship-winning motocross machines, known for their performance and reliability in their class.
Production
Manufacturing Location:
Japan (typically for Kawasaki off-road models)
🏆 Awards & Recognition
Recognitions
Motorsport Awards:
The KX series in general has a strong track record in amateur and professional motocross competitions.
Ratings
Industry Reviews:
Consistently praised for their powerful engines and competitive chassis in the mini-motocross segment.