🏷️ Basic Information Identification Make: Kawasaki Model: Mule 600/610 (KAF400) Chassis Code: KAF400 Product Type: Utility Vehicle / ATV 👋 Introduction Market Position Target Audience: DIY owners, home mechanics, professional technicians, workshops. Competitive Analysis Value Proposition: Cost savings through DIY repairs, instant access to factory-level information, comprehensive coverage. Key Features Features: Instant download, comprehensive coverage, detailed illustrations, troubleshooting guide, wiring diagrams. 📋 Manual Details Coverage Areas Covered Years: 2005-2009 Covered Models: Mule 600 2x4, Mule 610 4x4 Page Count Total Pages: 407 Manual Type Type: Factory Service Repair Manual / Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete overhaul, rebuild, and maintenance of the engine Fuel System: Carburetion (or EFI if applicable), fuel pump, lines, and tank service Transmission: CVT (Continuously Variable Transmission) inspection, adjustment, and repair; final drive service Drivetrain: 2WD and 4WD system operation, maintenance, and repair Brakes: Hydraulic brake system service, pad replacement, bleeding, and component inspection Electrical System: Complete wiring diagrams, ignition system, charging system, lighting, and accessories Body And Steering: Body panel removal, steering system maintenance, and suspension components Clutching And Belt System: Drive belt inspection, replacement, clutch assembly service Procedures Included General Information: Vehicle identification, specifications, general safety precautions Maintenance: Scheduled maintenance tasks, lubrication points, fluid changes Troubleshooting: Diagnostic procedures for common issues, fault finding guides Repair: Detailed step-by-step instructions for component repair and replacement Rebuild: Engine, transmission, and differential rebuild procedures Technical Depth Depth: Comprehensive: Covers everything from basic maintenance to complete engine and transmission rebuilds. Detail Level: Detailed illustrations, step-by-step instructions, exploded views, and torque specifications. 📊 Manual Specifications File Format File Type: PDF File Size: Up to 1 GB (due to quality and detail) Print Quality Printability: High quality, printable from any computer and printer. Illustration Quality: Clear, illustrated step-by-step instructions, zoomable illustrations, exploded views. Binding Type Binding: Not Applicable (Digital Download) Paper Type Paper: Not Applicable (Digital Download) Accessibility Storage: Savable on computers, iPads, hard drives, etc. Software Requirements: PDF Reader (e.g., Adobe Acrobat Reader), WinZip or WinRAR for zipped files. ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, 1-cylinder, OHV, gasoline Displacement: 401 cc (24.5 cu in) Performance Bore X Stroke: 72.0 x 99.0 mm (2.83 x 3.90 in) Compression Ratio: 8.8:1 Fuel System Fuel Delivery: Carburetor (Mikuni VM26) Fuel Type: Unleaded Gasoline Lubrication Oil Type: SAE 10W-40 API SG or higher (check manual for specific recommendations) Cooling Cooling System: Liquid-cooled 🔧 Transmission Standard Type: Automatic (CVT - Continuously Variable Transmission) Drive Modes: 2WD / 4WD selectable (on 610 model) Features Gear Selection: High, Low, Neutral, Reverse Final Drive: Enclosed gear drive, shaft drive Maintenance Cvt Fluid: Specific CVT fluid (consult manual for part numbers/specifications) 📐 Dimensions Exterior Length: Approx. 2,715 mm (106.9 in) Width: Approx. 1,320 mm (52.0 in) Height: Approx. 1,775 mm (69.9 in) Weights Curb Weight: Approx. 565 kg (1,246 lbs) for 610 4x4 model Towing Capacity: 700 kg (1,540 lbs) Cargo Cargo Bed Capacity: Approx. 150 kg (330 lbs) 🛡️ Safety Features Ratings Rollover Protection: Integral Roll Over Protective Structure (ROPS) compliant with SAE J2194 standards. Active Features Braking System: Hydraulic disc brakes front and rear, parking brake. Passive Features Seatbelts: Seatbelts are standard equipment and must be worn. Lighting: Headlights, taillights, brake lights. 💡 Technology Features Infotainment Features: Basic functionality, typically no advanced infotainment features in this utility model. Driver Assistance Features: Not applicable for this model. Connectivity Features: Not applicable for this model. 🔧 Maintenance Service Intervals Engine Oil Change: Every 60 hours or annually (refer to manual for exact intervals). Air Filter Cleaning: Every 30 hours or as needed in dusty conditions. Spark Plug Replacement: Every 120 hours or annually. Fluid Specifications Engine Oil Capacity: Approximately 1.4 L (1.5 US qt) (check manual). Coolant Type: Kawasaki Yeon-Myeong (or equivalent ethylene glycol-based antifreeze). Brake Fluid: DOT 3 or DOT 4 Hydraulic Brake Fluid. Known Issues Common Problems: CVT belt wear, carburetor adjustments (if applicable), suspension wear. Technical Specifications Tire Pressure Front: 10 psi (0.7 bar) Tire Pressure Rear: 10 psi (0.7 bar) Valve Clearance Intake: 0.03-0.05 mm (0.001-0.002 in) (check manual for cold setting). Valve Clearance Exhaust: 0.05-0.07 mm (0.002-0.003 in) (check manual for cold setting). 📚 Vehicle History Brand Heritage Manufacturer: Kawasaki Heavy Industries, Ltd. Model Evolution Introduction Period: The Mule platform has a long history of utility vehicles, with the 600/610 series representing a compact and affordable entry. Production Production Years: Covered years 2005-2009, likely produced beyond these dates. 🏆 Awards & Recognition Recognitions Awards: No specific awards are typically highlighted for this utility vehicle category, focus is on ruggedness and reliability.