🏷️ Basic Information Identification Make: Kawasaki Model: Mule 610 4x4 / Mule 600 Model Code: KAF400 Applicable Years: 2005, 2006, 2007, 2008, 2009 👋 Introduction Market Position Vehicle Type: Utility Vehicle / Side-by-Side (SxS) Target Audience: Off-road enthusiasts, farmers, ranchers, hunters, property owners needing a rugged work vehicle Competitive Analysis Key Competitors: John Deere Gator, Polaris Ranger (early models), Cub Cadet Volunteer Key Features Drivetrain: Selectable 2WD/4WD system Transmission: CVT with High/Low range and Reverse Cargo Capacity: Generous cargo bed for hauling Reliability: Known for robust Kawasaki engineering and durability 📋 Manual Details Coverage Areas Manual Type: Factory Service & Repair Workshop Manual Language: English Format: Digital Download (PDF) Usage Rights: Unlimited use on multiple devices, life-time access Print Capability: Printable (single pages or entire manual) Page Count Estimated Page Count: Hundreds of pages (specific count not provided but described as comprehensive) 📖 Manual Coverage Systems Covered Engine: Internal inspection, disassembly, assembly, tuning, troubleshooting, diagnostics Fuel System: Carburetor (Mikuni VM Series), fuel tank, fuel pump, fuel lines, filters, adjustments Cooling System: Radiator, fan, water pump, thermostat, coolant, hoses, troubleshooting Ignition System: CDI unit, ignition coil, spark plug, wiring, timing, troubleshooting Lubrication System: Engine oil, oil filter, oil pump, oil passages, maintenance Transmission: Continuously Variable Transmission (CVT) - belt inspection, clutch assembly, drive and driven pulley service, maintenance Drivetrain: 4WD system engagement, front differential, rear differential, driveshafts, U-joints, axle boots, maintenance Brakes: Hydraulic system, brake pads, brake calipers, brake drums (rear), brake fluid, bleeding, maintenance, troubleshooting Suspension: Front and rear suspension components, shocks, springs, bushings, lubrication, alignment checks Steering: Steering wheel, steering column, tie rods, steering linkage, maintenance, adjustments Electrical System: Battery, charging system (alternator), starter motor, lighting (headlights, taillights, brake lights), wiring diagrams, fuses, troubleshooting Body And Chassis: Frame inspection, body panels, seat, cargo bed, fenders, maintenance Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug checks, air filter cleaning/replacement, fluid level checks, lubrication points Troubleshooting Diagnostics: Step-by-step guides for identifying and resolving common problems Engine Rebuild: Complete disassembly, inspection, measurement, and reassembly procedures Transmission Service: CVT belt replacement, clutch inspection and service Brake System Repair: Pad/shoe replacement, caliper/drum service, brake line replacement, bleeding procedure Electrical Component Replacement: Starter, alternator, battery, lights, ignition components Suspension And Steering Repair: Component replacement, adjustments, lubrication Wiring Diagram Interpretation: Detailed diagrams for all electrical systems Technical Depth Depth Of Information: Professional-level detail suitable for mechanics and advanced DIYers Diagrams And Illustrations: Hundreds of detailed photos and exploded diagrams Torque Specifications: Comprehensive list of torque values for critical fasteners Clearances And Tolerances: Specific measurements for engine components and other parts Service Data: All necessary technical data for repair and maintenance 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Platform Compatibility: Windows and macOS compatible Searchability: Likely searchable text-based PDF (standard for professional manuals) Print Quality Print Resolution: High resolution, suitable for clear reproduction of diagrams and text Binding Type Digital Binding: N/A (Digital Download) Paper Type Digital Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, Single Cylinder, OHV Displacement: 401 cc Bore X Stroke: 76.0 x 88.0 mm Cooling Method: Liquid-cooled Compression Ratio: 9.0:1 Performance Horsepower Gross: Approx. 11.3 HP (at specified RPM, varies slightly by year) Torque Gross: Approx. 17.7 lb-ft (at specified RPM, varies slightly by year) Fuel System Fuel Delivery: Carburetor (Mikuni VM24) Fuel Type: Unleaded gasoline, minimum octane rating 87 Fuel Tank Capacity: 5.7 US gal (21.5 L) Lubrication System Oil Type: SAE 10W-40 API SG or higher (check specific manual for exact recommendations) Oil Capacity W Filter: Approx. 1.7 US qt (1.6 L) Ignition System Spark Plug Type: NGK CR6HSA or equivalent 🔧 Transmission Standard Transmission Type: Automatic (CVT - Continuously Variable Transmission) Gear Selection: H (High), L (Low), R (Reverse), N (Neutral) Features Drive System: Shaft drive to differentials Differential Lock: Locking front differential (on 4x4 models) Maintenance Cv Trans Oil Type: Specific CVT fluid required (check manual for part number and type) 📐 Dimensions Exterior Overall Length: Approx. 112.2 in (2850 mm) Overall Width: Approx. 54.1 in (1375 mm) Overall Height: Approx. 70.9 in (1800 mm) Wheelbase: Approx. 71.7 in (1820 mm) Ground Clearance: Approx. 6.7 in (170 mm) Cargo Cargo Bed Dimensions Lxwxh: Approx. 37.4 x 42.3 x 10.4 in (950 x 1075 x 265 mm) Cargo Bed Capacity: Approx. 340 kg (750 lbs) Weights Curb Weight: Approx. 465 kg (1025 lbs) for 4x4 model Towing Capacity: Approx. 500 kg (1100 lbs) Payload Capacity: Approx. 360 kg (795 lbs) for 4x4 model Front Tire Size: AT22x8-10 Rear Tire Size: AT22x10-10 Wheel Bolt Pattern: 4 x 140 mm 🛡️ Safety Features Ratings Rollover Protection: ROPS (Roll-Over Protective Structure) equipped Active Features Brakes: Hydraulically operated disc brakes (front), drum brakes (rear) Parking Brake: Mechanical type Passive Features Seatbelts: Standard seatbelts (3-point) Lighting: Halogen headlights, LED taillight/brake light 💡 Technology Features...