🏷️ Basic Information Identification Make: Kawasaki Model: Ninja 650R / ER-6f / ER-6f ABS Model Codes: EX650A6F, EX650B6F Generation: First Generation 👋 Introduction Market Position Market Segment: Mid-weight sportbike / naked sportbike Competitive Analysis Key Competitors: Suzuki SV650, Honda CBR600F, Yamaha FZ6 Key Features Value Proposition: Provides comprehensive, professional-grade information for DIY maintenance and repair, saving time and money. Target Audience: DIY mechanics, aspiring motorcycle technicians, owners seeking to understand and maintain their Kawasaki Ninja 650R. 📋 Manual Details Coverage Applicable Years: 2006-2008 Format File Format: PDF Language Language: English Type Manual Type: Service / Repair / Workshop Manual Compatibility Operating Systems: All Versions of Windows & Mac Requirements Software Requirements: PDF Reader Coverage Areas Manual Scope: Comprehensive coverage of all major mechanical and electrical systems. 📖 Manual Coverage Systems Systems Covered: General Information, Fuel System, Cooling System, Engine Top End, Clutch, Engine Lubrication System, Engine Removal/Installation, Crankshaft/Transmission, Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame, Electrical System, Wiring Diagrams Procedures Procedures Included: Maintenance, Service, Diagnosis, Repair, Troubleshooting Depth Technical Depth: Professional level, equivalent to dealership technicians Specific Procedures Engine Rebuild: Complete engine disassembly, inspection, and reassembly procedures for top end, crankshaft, and transmission. Electrical Diagnostics: Detailed wiring diagrams, troubleshooting charts for electrical system faults, sensor testing, and component checks. Fuel System Maintenance: Detailed instructions for cleaning fuel injectors, checking fuel pressure, and fuel pump operation. Electrical System Components: Guidance on testing and replacing ignition coils, battery, alternator, starter motor, and all sensors. Suspension Tuning Suspension Adjustments: Information on front fork and rear shock preload, compression, and rebound adjustments (where applicable). Frame Chassis Frame Maintenance: Procedures for inspecting and maintaining frame components, steering head bearings, and swingarm. Technical Details Torque Specifications: Includes critical torque values for all fasteners and engine components. Illustrations: High-quality exploded view diagrams and step-by-step illustrations for procedures. Systems Covered Bodywork And Trim: Instructions for removing and installing fairings, body panels, and trim pieces. Chassis Components: Detailed coverage of suspension, steering, wheels, and final drive maintenance and repair. 📊 Manual Specifications File Details File Quality: High-resolution, clear diagrams and text Searchability: Searchable text for quick information retrieval. Delivery Delivery Method: Instant Download ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 4-stroke Parallel-twin Displacement Engine Displacement: 649 cc Bore Stroke Bore X Stroke: 83.0 x 60.0 mm Compression Ratio Compression Ratio: 11.3:1 Fuel System Fuel Delivery: Fuel Injection (DFI) with dual 38mm throttle bodies Ignition Ignition System: Digital CDI Lubrication Lubrication System: Forced lubrication, wet sump Performance Horsepower: Approx. 76 HP (56 kW) @ 9000 RPM (figures may vary slightly by region/tuning) Torque: Approx. 64 Nm (47 lb-ft) @ 7000 RPM (figures may vary slightly by region/tuning) Cooling System Cooling Method: Liquid-cooled 🔧 Transmission Standard Transmission Type: 6-speed constant mesh Clutch Clutch Type: Wet, multi-disc Final Drive Final Drive: Sealed chain 📐 Dimensions Weights Curb Weight: Approx. 190 kg (419 lbs) for ABS model Dry Weight: Approx. 172 kg (379 lbs) for non-ABS model Maximum Load: Refer to owner's manual for specific load limits and recommendations. Fuel Capacity Fuel Tank Capacity: 15 Liters (3.96 US gal) 🛡️ Safety Features Braking System Front Brake: Dual semi-floating 300mm petal discs, dual opposed 2-piston calipers Rear Brake: Single 220mm petal disc, single-piston caliper Abs ABS Availability: Optional (ER-6f ABS model) Tire Specifications Front Tire Size: 120/70ZR17 M/C (58W) Rear Tire Size: 160/60ZR17 M/C (64W) 💡 Technology Features Engine Management Efi System: Digital Fuel Injection (DFI) with dual throttle valves for precise fuel delivery and throttle response. Instrumentation Dashboard Type: Digital LCD with analog tachometer 🔧 Maintenance Service Intervals First Service: 1000 km (600 miles) or 6 months Major Service Intervals: Every 12,000 km (7,500 miles) for valve clearance checks, spark plug replacement, etc. Fluid Specifications Engine Oil Type: SAE 10W-40 API SG or SH, JASO MA certified Coolant Type: Kawasaki Genuine Coolant or equivalent (50/50 mix with distilled water) Brake Fluid Type: DOT 4 Transmission Oil Type: SAE 80 API GL-4 or GL-5 Clutch Fluid Type: DOT 4 (if hydraulic clutch) Known Issues Common Wear Items: Chain and sprockets, brake pads, tires, clutch plates (with high mileage). Potential Faults: Occasional issues with starter relay or fuel pump at higher mileage, some reported clutch lever free play adjustments needed. Tune Up Procedures Spark Plug Type: NGK CR9EIA-9 (Iridium) Valve Clearance: Intake: 0.14-0.24 mm, Exhaust: 0.24-0.34 mm 📚 Vehicle History Model Evolution Introduction Year: 2005 (globally) Era Context: Represents Kawasaki's successful entry into the mid-weight, user-friendly sportbike market. Brand Heritage Kawasaki Motorcycles: Long-standing reputation for performance and reliability in sportbikes and motorcycles. Production Manufacturing Origin: Japan