🏷️ Basic Information Identification Make: Kawasaki Model: Ninja 650R Generation Production Years: 2005-2012 Codes Internal Model Codes: ER650A (2005-2008), ER650C (2009-2012) 👋 Introduction Market Position Segment: Middleweight Sportbike / Naked Sportbike Target Audience: Beginner to intermediate riders seeking a sporty yet versatile motorcycle for commuting and recreational riding. Competitive Analysis Key Competitors: Suzuki SV650, Honda CBR600F, Yamaha FZ6 Key Features Versatility: Appeals to both sportbike enthusiasts and those preferring a more upright riding position due to its performance and comfortable ergonomics. Engine Character: Parallel-twin engine known for its smooth power delivery and tractable torque. 📋 Manual Details Coverage Areas Covered Years: 2005, 2006, 2007, 2008, 2009, 2010, 2011, 2012 Page Count Estimated Pages: 500+ Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Detailed diagnosis, disassembly, assembly, overhaul, tuning Fuel System: Carburetor (2005-2008), Fuel Injection (2009-2012), fuel pump, injectors, lines Transmission: Clutch, gearbox, shift mechanism, lubrication, troubleshooting Electrical System: Ignition, charging system, starting system, lighting, instrumentation, wiring diagrams, ECU diagnostics Suspension: Front forks (preload, damping), rear shock absorber, linkages, adjustment Brakes: Front and rear disc brakes, brake pads, calipers, master cylinders, fluid bleeding, ABS (if equipped) Cooling System: Radiator, cooling fan, thermostat, coolant types and capacities Exhaust System: Muffler, catalytic converter (if applicable), exhaust headers Chassis And Frame: Frame inspection, steering head bearings, swingarm, drive chain Bodywork: Fairings, seat, fuel tank, removal and installation procedures Procedures Included Maintenance: Oil changes, filter replacements, chain lubrication and adjustment, brake fluid flush, coolant checks, spark plug replacement Troubleshooting: Diagnostic charts for common problems, electrical fault finding Repair: Component overhaul, part replacement, reassembly instructions Rebuilds: Engine top-end and bottom-end rebuilds, transmission rebuilds Adjustments: Carburetor synchronization, throttle cable adjustment, clutch cable adjustment, suspension setup Wiring Diagrams: Comprehensive, color-coded wiring diagrams for all electrical systems Technical Depth Depth: Comprehensive: Covers basic maintenance to complete engine and transmission rebuilds, including advanced electrical diagnostics. 📊 Manual Specifications File Format File Type: PDF Print Quality Quality: High-resolution, printable pages with clear diagrams and text Binding Type Binding: N/A (Digital PDF) Paper Type Paper Quality: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 4-stroke, DOHC, parallel-twin Displacement: 649 cc Bore X Stroke: 83.0 x 60.0 mm Compression Ratio: 11.2:1 Performance Horsepower: Approx. 71-77 hp @ 8000-8500 rpm (model dependent) Torque: Approx. 48-50 lb-ft @ 6000-6500 rpm (model dependent) Fuel System Fuel Delivery: Carburetor (2005-2008), Digital Fuel Injection (DFI) with 34mm throttle bodies (2009-2012) Fuel Type: Unleaded gasoline, minimum 87 octane (91 AKI) Fuel Capacity: 15.0 L (3.96 US gal) 🔧 Transmission Standard Type: Constant mesh 6-speed sequential Clutch: Wet, multi-disc, manual Features Final Drive: Sealed chain, 525 O-ring Gear Ratios: 1st: 2.750 (33/12), 2nd: 2.056 (37/18), 3rd: 1.611 (29/18), 4th: 1.333 (24/18), 5th: 1.167 (21/18), 6th: 1.045 (23/22) 📐 Dimensions Exterior Length: 2,095 mm (82.5 in) Width: 750 mm (29.5 in) Height: 1,170 mm (46.1 in) Wheelbase: 1,405 mm (55.3 in) Ground Clearance: 155 mm (6.1 in) Seat Height: 805 mm (31.7 in) Weights Curb Weight: Approx. 195 kg (430 lbs) (model dependent) Front Tire: 120/70ZR17 M/C (58W) Rear Tire: 160/60ZR17 M/C (69W) Wheel Type: 3-spoke cast alloy 🛡️ Safety Features Ratings ABS: Optional on some models/markets during this period. Active Features Braking System: Dual 300mm petal discs with 2-piston calipers (front), Single 220mm petal disc with 1-piston caliper (rear). Passive Features Lighting: Halogen headlight, LED taillight. 💡 Technology Features Infotainment Instrument Cluster: Digital LCD display featuring speedometer, tachometer, odometer, trip meters, clock, fuel gauge (FI models), and indicator lights. Older models might have a mix of digital and analog. Driver Assistance ABS Availability: Available as an optional feature on some models, enhancing braking safety. Connectivity Vehicle Diagnostics: On FI models (2009+), diagnostic port allows for connection to scan tools for fault code retrieval and engine data analysis. 🔧 Maintenance Service Intervals Oil Change Interval: Every 6,000 km (3,700 miles) or 6 months, whichever comes first. Air Filter Inspection: Every 12,000 km (7,500 miles) Spark Plug Replacement: Every 24,000 km (15,000 miles) Coolant Change: Every 24,000 km (15,000 miles) or 2 years Brake Fluid Flush: Every 12,000 km (7,500 miles) or 1 year Fluid Specifications Engine Oil Type: API SG, SH, SJ, SL or JASO MA Engine Oil Viscosity: SAE 10W-40 recommended for most climates. Engine Oil Capacity: Approx. 2.4 L (2.5 US qt) with filter change, 2.2 L (2.3 US qt) without filter change. Coolant Type: Kawasaki Genuine Coolant or equivalent ethylene glycol-based antifreeze with distilled water (50:50 mix). Brake Fluid Type: DOT 4 Fork Oil Type: SAE 10W (refer to manual for exact type and level) Known Issues Cam Chain Tensioner: Early models may experience cam chain rattle, potentially indicating a worn tensioner. The manual covers inspection and replacement. Charging System: Occasional rectifier or stator issues reported. The manual provides diagnostic procedures. Clutch Cable...