The Kawasaki Versys, produced between 2010 and 2013, is a versatile sport-touring and adventure motorcycle renowned for its agility and adaptable nature. Engineered with a liquid-cooled, 4-stroke, DOHC parallel-twin engine displacing 649 cc, it delivers approximately 72 horsepower, making it suitable for both daily commuting and extended journeys. Its long-travel suspension, upright riding position, and dual front disc brakes with optional ABS contribute to a comfortable and confident riding experience across varied terrains. The Versys is celebrated for offering a compelling blend of sporty handling and practical comfort at an accessible price point, positioning it as a strong contender in its segment. This comprehensive workshop service and repair manual provides in-depth guidance for maintaining and troubleshooting the Kawasaki Versys EX650. Covering all major systems including the engine, fuel, cooling, ignition, transmission, suspension, brakes, and electrical systems, it offers detailed procedures for routine maintenance, component overhaul, and diagnostics. The manual includes step-by-step repair instructions, diagnostic flowcharts, and essential technical specifications, making it an indispensable resource for owners, mechanics, and technicians. Its extensive coverage ensures that users can effectively perform a wide range of tasks, from simple oil changes to complex engine rebuilds, thereby maximizing the performance and longevity of their motorcycle. 🏷️ Basic Information Identification Make: Kawasaki Model: Versys Year Range: 2010-2013 Codes Platform Code: EX650 👋 Introduction Market Position Segment: Sport Touring / Adventure Motorcycle Positioning Statement: The Kawasaki Versys is positioned as a versatile, affordable, and agile motorcycle capable of commuting, touring, and light off-road adventures, offering a unique blend of sportbike handling and long-distance comfort. Competitive Analysis Key Competitors: Suzuki V-Strom, Yamaha TDM, Honda Crossrunner (depending on market and specific sub-models) Key Features Versatility: Adaptable for various riding styles and conditions. Ergonomics: Upright riding position for rider comfort on longer journeys. Suspension: Long-travel suspension for handling varied road surfaces. 📋 Manual Details Coverage Areas Primary Coverage: Workshop Service & Repair Secondary Coverage: Maintenance, Troubleshooting, Diagnostics, Overhaul Page Count Estimated Page Count: Hundreds of Pages (Typical for OEM Workshop Manuals) Manual Type Manual Type: Factory Service Manual / Workshop Manual Language Language: English Format Digital Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete overhaul, maintenance, diagnostics, tuning Fuel System: Fuel injection system, fuel pump, injectors, throttle body, fuel tank Cooling System: Radiator, water pump, thermostat, coolant circuits, fan Ignition System: Spark plugs, ignition coils, CDI unit Transmission: Clutch operation, gear shifting mechanism, internal components Suspension: Front forks (adjustable damping, preload), rear shock absorber (adjustable damping, preload), linkage system Brakes: Front dual petal discs, rear single petal disc, hydraulic system, ABS (if equipped) Electrical System: Wiring diagrams, battery, charging system, lighting, starter motor, ECU Chassis And Bodywork: Frame, fairings, seating, controls, exhaust system Procedures Included Maintenance: Periodic maintenance schedules, oil changes, filter replacements, chain adjustment, brake pad replacement Troubleshooting: Diagnostic flowcharts, symptom-based troubleshooting guides Repair: Step-by-step instructions for component removal, installation, and adjustment Overhaul: Detailed procedures for engine and transmission rebuilds Wiring Diagrams: Comprehensive electrical circuit diagrams Technical Depth Depth: Professional technician level with comprehensive data for DIY mechanics 📊 Manual Specifications File Format File Format: PDF Printability: Full Printable Zoom Functionality: Zoom IN/OUT supported Searchability: Likely text-searchable PDF (typical for manufacturer manuals) Print Quality Print Quality: High Resolution (suitable for professional printing) Binding Type Binding Type: N/A (Digital Download - User prints and binds) Paper Type Paper Type: N/A (Digital Download - User chooses paper type for printing) Delivery Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader, WinRAR Compatibility: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 4-stroke, DOHC, parallel-twin Displacement: 649 cc (649 cm³) Bore X Stroke: 83.0 x 60.0 mm Compression Ratio: 10.6:1 Performance Horsepower Approx: ~72 hp @ 8,500 rpm (for 2010-2013 models) Torque Approx: ~46 lb-ft @ 7,000 rpm (for 2010-2013 models) Fuel System Fuel Delivery: Fuel Injection with Keihin throttle bodies Fuel Type: Unleaded gasoline, minimum 87 octane Ignition Ignition Type: Digital CDI Lubrication Oil Type: SAE 10W-40 API SG or SH with JASO MA certified Oil Capacity W Filter: ~2.4 Liters (2.5 US qt) 🔧 Transmission Standard Transmission Type: Constant mesh, 6-speed return Optional Optional Transmission: N/A Features Clutch: Wet, multi-disc, cable operated Final Drive: Sealed chain (525) 📐 Dimensions Exterior Length Approx: ~2,195 mm (86.4 in) Width Approx: ~850 mm (33.5 in) Height Approx: ~1,340 mm (52.8 in) Wheelbase Approx: ~1,415 mm (55.7 in) Weights Curb Weight Approx: ~209 kg (461 lbs) Fuel Capacity: ~19 Liters (5.0 US gal) 🛡️ Safety Features Ratings Safety Ratings: N/A (Motorcycle safety is primarily based on design features and rider skill) Active Features ABS: Optional Anti-lock Braking System (ABS) available on some models. Braking Performance: Dual front discs and single rear disc offer strong stopping power. Petal disc design helps in cooling and debris clearance. Passive Features Lighting: Dual headlights for improved visibility. Frame Design: Sturdy...