This manual pertains to the 2010 Vulcan Voyager Custom / Voyager, model variant VN1700BAF. As a full-size V-twin cruiser and touring motorcycle, it is designed for riders who prioritize comfort and long-distance capability, featuring classic cruiser aesthetics blended with modern touring amenities such as fuel injection, electronic cruise control, and available ABS. The VN1700 platform, evolving from an established Vulcan lineage, offers a liquid-cooled, 1700 cc V-twin engine known for its robust performance and reliable operation, making it a competitive offering in its segment. This comprehensive Service Repair Manual in English provides detailed instructions and technical specifications necessary for the maintenance and repair of your VN1700 Vulcan Voyager Custom / Voyager. It covers all major systems, including the engine, transmission, fuel, electrical, chassis, suspension, and braking systems, offering step-by-step procedures for routine maintenance, troubleshooting common issues, and component overhaul. With approximately 700+ pages of in-depth information, this manual is an essential resource for owners and professional technicians alike, ensuring the longevity and optimal performance of the vehicle through accurate diagnostics and repair guidance. 🏷️ Basic Information Identification Make: Kawasaki Model: VN1700 Vulcan Voyager Custom / Voyager Model Variant: VN1700BAF Year: 2010 Codes Vin Prefix: 480 👋 Introduction Market Position Segment: Full-size V-twin cruiser / touring motorcycle. Target Audience: Touring riders, cruiser enthusiasts seeking comfort and long-distance capability. Competitive Analysis Key Competitors: Honda Gold Wing, Harley-Davidson Electra Glide, Indian Roadmaster, Yamaha Star Venture. Key Features Engine Configuration: Liquid-cooled, 52-degree V-twin. Styling: Classic cruiser aesthetics with modern touring amenities. Technology: Fuel injection, electronic cruise control, ABS (on some variants). 📋 Manual Details Coverage Areas Language: English Manual Type: Service Repair Manual Format: PDF Page Count Estimated Pages: Approx. 700+ 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, diagnostics, valve clearance, timing, lubrication system, cooling system. Transmission: Gearbox inspection, clutch operation, transmission fluid, shift mechanism, troubleshooting. Fuel System: Fuel injection system (FI), throttle body, injectors, fuel pump, pressure regulator, EVAP system. Electrical System: Wiring diagrams, ignition system, lighting, charging system, starting system, ECU diagnostics, sensors. Chassis Suspension: Front fork (telescopic), rear suspension (swingarm, monoshock), steering system, bearings. Braking System: Hydraulic disc brakes (front and rear), ABS system (if equipped), brake fluid, caliper maintenance, pad replacement. Bodywork Fittings: Fairing removal and installation, seating, luggage systems, controls, instrumentation. Procedures Included Maintenance: Routine inspections, oil changes, filter replacements, spark plug service, chain adjustment, brake bleeding, coolant flush. Troubleshooting: Diagnostic charts for common problems, electrical troubleshooting, engine performance issues. Repair: Step-by-step instructions for component removal, disassembly, reassembly, and repair. Disassembly Assembly: Detailed procedures for major component disassembly and reassembly, including engine and transmission. Technical Depth Level Of Detail: Comprehensive, suitable for professional technicians and experienced DIY mechanics. Diagnostics: Includes diagnostic codes, sensor data interpretation, and systematic troubleshooting flows. Specifications: Detailed torque values, clearances, fluid capacities, and electrical specifications. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Likely text-searchable for efficient information retrieval. Print Quality Output Format: Optimized for digital viewing and printing. Binding Type Binding: N/A (Digital PDF format) Paper Type Paper Type: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, SOHC, four valves per cylinder, V-twin. Displacement: 1700 cc (103.6 cubic inches) Bore X Stroke: 102.0 x 104.0 mm Cooling System: Liquid-cooled Compression Ratio: 9.5:1 Lubrication System: Forced lubrication, wet sump Performance Horsepower Est: Approx. 93 hp @ 5,200 rpm (at crankshaft) Torque Est: Approx. 107 lb-ft @ 3,500 rpm (at crankshaft) Fuel System Fuel Induction: Fuel Injection with sub-throttle valves Throttle Control: Electronic Throttle Control (ETC) Fuel Type: Unleaded gasoline, 91 octane or higher recommended Fuel Tank Capacity: 5.0 US gal (19 L) 🔧 Transmission Standard Transmission Type: 6-speed, constant mesh, return shift Clutch: Wet, multiple-disc, manual Features Final Drive: Belt drive Overdrive: Equipped with overdrive gears for relaxed highway cruising. 📐 Dimensions Exterior Overall Length: Approx. 103.7 in (2,635 mm) Overall Width: Approx. 37.0 in (940 mm) Overall Height: Approx. 57.9 in (1,470 mm) Wheelbase: Approx. 64.0 in (1,625 mm) Ground Clearance: Approx. 5.7 in (145 mm) Weights Curb Weight Est: Approx. 815.8 lbs (370 kg) (depending on equipment) Payload Capacity Est: Approx. 370-400 lbs (varies by configuration) Gvwr Est: Approx. 1150-1200 lbs 🛡️ Safety Features Ratings ABS: Available (Kawasaki Advanced Braking System - KABS) Active Features Braking System: Dual front disc brakes with 4-piston calipers, single rear disc brake with 2-piston caliper. Lighting: Halogen headlamp, LED tail light, standard turn signals. Passive Features Chassis Design: Steel double-cradle frame for stability and rider comfort. Wind Protection: Large fairing with integrated windshield provides significant wind protection. 💡 Technology Features Infotainment Audio System: Integrated fairing speakers, AM/FM tuner, CD player (on some variants), and iPod/MP3 input. Driver Assistance Cruise Control: Electronic cruise control system for reduced rider fatigue on long trips. Connectivity Accessories: Pre-wired for various accessories, including auxiliary lighting and power outlets. 🔧 Maintenance Service Intervals...
This manual pertains to the 2010 Vulcan Voyager Custom / Voyager, model variant VN1700BAF. As a full-size V-twin cruiser and touring motorcycle, it is designed for riders who prioritize comfort and long-distance capability, featuring classic cruiser aesthetics blended with modern touring amenities such as fuel injection, electronic cruise control, and available ABS. The VN1700 platform, evolving from an established Vulcan lineage, offers a liquid-cooled, 1700 cc V-twin engine known for its robust performance and reliable operation, making it a competitive offering in its segment.
This comprehensive Service Repair Manual in English provides detailed instructions and technical specifications necessary for the maintenance and repair of your VN1700 Vulcan Voyager Custom / Voyager. It covers all major systems, including the engine, transmission, fuel, electrical, chassis, suspension, and braking systems, offering step-by-step procedures for routine maintenance, troubleshooting common issues, and component overhaul. With approximately 700+ pages of in-depth information, this manual is an essential resource for owners and professional technicians alike, ensuring the longevity and optimal performance of the vehicle through accurate diagnostics and repair guidance.
🏷️ Basic Information
Identification
Make:
Kawasaki
Model:
VN1700 Vulcan Voyager Custom / Voyager
Model Variant:
VN1700BAF
Year:
2010
Codes
Vin Prefix:
480
👋 Introduction
Market Position
Segment:
Full-size V-twin cruiser / touring motorcycle.
Target Audience:
Touring riders, cruiser enthusiasts seeking comfort and long-distance capability.
Competitive Analysis
Key Competitors:
Honda Gold Wing, Harley-Davidson Electra Glide, Indian Roadmaster, Yamaha Star Venture.
Key Features
Engine Configuration:
Liquid-cooled, 52-degree V-twin.
Styling:
Classic cruiser aesthetics with modern touring amenities.
Technology:
Fuel injection, electronic cruise control, ABS (on some variants).
Diagnostic charts for common problems, electrical troubleshooting, engine performance issues.
Repair:
Step-by-step instructions for component removal, disassembly, reassembly, and repair.
Disassembly Assembly:
Detailed procedures for major component disassembly and reassembly, including engine and transmission.
Technical Depth
Level Of Detail:
Comprehensive, suitable for professional technicians and experienced DIY mechanics.
Diagnostics:
Includes diagnostic codes, sensor data interpretation, and systematic troubleshooting flows.
Specifications:
Detailed torque values, clearances, fluid capacities, and electrical specifications.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Likely text-searchable for efficient information retrieval.
Print Quality
Output Format:
Optimized for digital viewing and printing.
Binding Type
Binding:
N/A (Digital PDF format)
Paper Type
Paper Type:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, SOHC, four valves per cylinder, V-twin.
Displacement:
1700 cc (103.6 cubic inches)
Bore X Stroke:
102.0 x 104.0 mm
Cooling System:
Liquid-cooled
Compression Ratio:
9.5:1
Lubrication System:
Forced lubrication, wet sump
Performance
Horsepower Est:
Approx. 93 hp @ 5,200 rpm (at crankshaft)
Torque Est:
Approx. 107 lb-ft @ 3,500 rpm (at crankshaft)
Fuel System
Fuel Induction:
Fuel Injection with sub-throttle valves
Throttle Control:
Electronic Throttle Control (ETC)
Fuel Type:
Unleaded gasoline, 91 octane or higher recommended
Fuel Tank Capacity:
5.0 US gal (19 L)
🔧 Transmission
Standard
Transmission Type:
6-speed, constant mesh, return shift
Clutch:
Wet, multiple-disc, manual
Features
Final Drive:
Belt drive
Overdrive:
Equipped with overdrive gears for relaxed highway cruising.
📐 Dimensions
Exterior
Overall Length:
Approx. 103.7 in (2,635 mm)
Overall Width:
Approx. 37.0 in (940 mm)
Overall Height:
Approx. 57.9 in (1,470 mm)
Wheelbase:
Approx. 64.0 in (1,625 mm)
Ground Clearance:
Approx. 5.7 in (145 mm)
Weights
Curb Weight Est:
Approx. 815.8 lbs (370 kg) (depending on equipment)
Payload Capacity Est:
Approx. 370-400 lbs (varies by configuration)
Gvwr Est:
Approx. 1150-1200 lbs
🛡️ Safety Features
Ratings
ABS:
Available (Kawasaki Advanced Braking System - KABS)
Active Features
Braking System:
Dual front disc brakes with 4-piston calipers, single rear disc brake with 2-piston caliper.
Lighting:
Halogen headlamp, LED tail light, standard turn signals.
Passive Features
Chassis Design:
Steel double-cradle frame for stability and rider comfort.
Wind Protection:
Large fairing with integrated windshield provides significant wind protection.
💡 Technology Features
Infotainment
Audio System:
Integrated fairing speakers, AM/FM tuner, CD player (on some variants), and iPod/MP3 input.
Driver Assistance
Cruise Control:
Electronic cruise control system for reduced rider fatigue on long trips.
Connectivity
Accessories:
Pre-wired for various accessories, including auxiliary lighting and power outlets.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3,700 miles (6,000 km) or 12 months.
Oil Filter Replacement:
Every engine oil change.
Air Filter Cleaning:
Every 7,500 miles (12,000 km), replace as needed.
Spark Plug Replacement:
Every 7,500 miles (12,000 km).
Brake Fluid Change:
Every 2 years or as needed based on inspection.
Coolant Change:
Every 2 years or 24,000 miles (38,000 km).
Fluid Specifications
Engine Oil Type:
API SG, SH, SJ, SL or SM; SAE 10W-40 recommended. Kawasaki's KTech 4-stroke motorcycle oil is ideal.
Engine Oil Capacity:
3.7 US qt (3.5 L) without filter change; 4.0 US qt (3.8 L) with filter change.
Coolant Type:
Kawasaki All Season Motorcycle Coolant or equivalent ethylene glycol based coolant with demineralized water (50/50 mix).
Brake Fluid Type:
DOT 4 (recommended)
Known Issues
Common Problems:
Some owners report occasional minor electrical gremlins, particularly related to accessory wiring. Cam chain tensioner noise can develop with high mileage, but is generally not a critical failure. Fueling can be a bit abrupt at low RPM for some riders, addressed by ECU remapping or aftermarket tuning. Normal wear items like brake pads and tires are expected.
📚 Vehicle History
Brand Heritage
Heritage:
Kawasaki has a long-standing reputation for building powerful and reliable motorcycles, particularly in the cruiser and touring segments with its Vulcan line.
Model Evolution
Vn1700 Lineage:
The VN1700 platform evolved from earlier Kawasaki Vulcan models, focusing on larger displacement and enhanced touring capabilities. The VN1700 Vulcan Voyager Custom represented a stripped-down, more customizable version of the full-dress Voyager model.
Production
Production Era:
The VN1700 series was produced from the late 2000s into the 2010s, with the 2010 model being part of the initial generation of this displacement.
🏆 Awards & Recognition
Recognitions
Industry Accolades:
While specific awards for the 2010 VN1700BAF may not be widely publicized, Kawasaki's Vulcan line generally receives praise for its V-twin power, comfortable ride, and extensive touring capabilities, often placing well in rider polls and comparison tests within the large-displacement cruiser segment.