Kawasaki Voyager ABS 1700 09-12 Workshop Service Manual
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The Voyager ABS 1700, model code VN1700-A, represents the pinnacle of Grand American Tourer and Cruiser Touring segment for the years 2009 through 2012. This motorcycle is engineered for long-distance comfort and performance, featuring a robust 1700cc V-twin engine, sophisticated ABS braking system, and extensive touring amenities such as large fairings, integrated windshield, and lockable saddlebags. Renowned for its reliability and smooth power delivery, the Voyager ABS 1700 offers a premium riding experience, making it a strong contender in its class against established touring motorcycles. This comprehensive workshop service manual provides detailed technical information essential for the maintenance, diagnosis, and repair of the Voyager ABS 1700. Covering all major systems including the engine, transmission, chassis, braking system with ABS, and electrical components, this 727-page English language manual offers step-by-step procedures, troubleshooting guides, and clear wiring diagrams. It is an indispensable resource for owners, mechanics, and technicians seeking to preserve the performance, safety, and longevity of their vehicle through accurate service and repair. 🏷️ Basic Information Identification Make: Kawasaki Model: Voyager ABS 1700 Model Code: VN1700-A (Voyager ABS) Model Variant: Voyager ABS Generation Generation Designation: First Generation (VN1700 platform) Codes Engine Code: VN1700AE 👋 Introduction Market Position Segment: Full-size Grand American Tourer (GAT) / Cruiser Touring Competitive Analysis Competitors 2009 2012: Harley-Davidson Electra Glide/Road Glide, Honda Gold Wing (though Gold Wing is a different class), Indian Roadmaster (later models), Victory Vision Tour. Key Features Vehicle Touring Amenities: Large fairings with integrated windshield, spacious lockable saddlebags, comfortable rider and passenger seating, often equipped with audio systems and cruise control. Key Features Manual Value Proposition: Provides comprehensive, factory-level technical information for owners and independent repair shops to maintain and repair their Kawasaki Voyager ABS 1700. 📋 Manual Details Coverage Areas Model Years Covered: 2009, 2010, 2011, 2012 Page Count Total Pages: 727 Manual Type Type: Workshop Service Manual Language Primary Language: English Format File Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, diagnosis, lubrication system, cooling system, fuel system (EFI), ignition system, exhaust system, internal components (pistons, rings, valves, camshafts, crankshaft). Transmission: Clutch operation, gearbox overhaul, gearshift linkage, maintenance, lubrication, troubleshooting. Chassis And Frame: Frame inspection and repair, front fork assembly (telescopic, air assist), rear suspension (swingarm, shock absorbers), steering system (bearings, linkage). Braking System: ABS system diagnosis and repair, hydraulic brake system components (master cylinders, calipers, lines, fluid), rotor and pad replacement, bleeding procedures. Electrical System: Battery, charging system (alternator, regulator/rectifier), starting system (starter motor, solenoid), lighting system (headlights, taillights, signals), instrumentation, ignition system wiring, EFI wiring harness, ABS sensor wiring, fuse box, relay functions, diagnostic connectors. Fuel System: Fuel injection system (EFI), throttle body, injectors, fuel pump, fuel pressure regulator, sensors (MAP, TPS, IAT, O2), ECU functions related to fuel delivery. Bodywork And Trim: Fairing removal and installation, saddlebag removal and installation, seat assembly, storage compartments, windshield adjustment and replacement, body panel fasteners. Cooling System: Radiator, coolant, fan operation, thermostat, hoses, diagnosis of overheating issues. Procedures Included Maintenance: Routine maintenance checks, oil changes, filter replacements (oil, air), spark plug replacement, brake fluid flush, coolant replacement, drive belt inspection. Troubleshooting: Diagnostic flowcharts for common and uncommon issues, symptom-based troubleshooting guides for engine, electrical, and ABS systems. Repair And Rebuild: Detailed step-by-step instructions for component removal, disassembly, inspection, repair, reassembly, and installation of all major vehicle systems. Diagnostics: Engine diagnostic codes (DTCs), ABS fault codes, sensor testing procedures, electrical component testing with multimeter and oscilloscope. Wiring Diagrams: Comprehensive electrical wiring schematics for all circuits, including ABS, EFI, lighting, ignition, and accessories. Technical Depth Depth: Comprehensive; covers everything from basic maintenance to complete engine and transmission rebuilds, advanced electrical diagnostics, and ABS system servicing. 📊 Manual Specifications File Format Digital Format: PDF Print Quality Clarity: High-resolution, clear text and diagrams suitable for printing. Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) Features Searchable: Yes, PDF is typically searchable by keyword. Printable: Yes, designed for printing specific sections or the entire manual. ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, SOHC, V-twin Displacement: 1700cc (103.7 cubic inches) Bore X Stroke: 102.0 mm x 104.0 mm Compression Ratio: 9.5:1 Cooling System: Liquid-cooled Performance Horsepower: Approx. 93 hp @ 5,700 rpm (manufacturer claimed, may vary) Torque: Approx. 108 lb-ft @ 3,500 rpm (manufacturer claimed, may vary) Fuel System Fuel Delivery: Fuel injection, DFI (Digital Fuel Injection) with dual 36mm throttle bodies Fuel Type: Unleaded gasoline, 91 octane or higher recommended Ignition Ignition System: Digital CDI with electronic advance Lubrication Oil Type: SAE 10W-40 API SG or SH, JASO MA certified motorcycle oil Oil Capacity: 4.0 US qt (3.8 L) with filter change 🔧 Transmission Standard Transmission Type: 6-speed, constant mesh Optional Clutch Type: Wet, multi-disc, manual Features Final Drive: Belt drive Fluid Specifications Transmission Oil Type: SAE 80W-90 API GL-4 hypoid gear oil Fluid Capacities Transmission Oil Capacity:...
The Voyager ABS 1700, model code VN1700-A, represents the pinnacle of Grand American Tourer and Cruiser Touring segment for the years 2009 through 2012. This motorcycle is engineered for long-distance comfort and performance, featuring a robust 1700cc V-twin engine, sophisticated ABS braking system, and extensive touring amenities such as large fairings, integrated windshield, and lockable saddlebags. Renowned for its reliability and smooth power delivery, the Voyager ABS 1700 offers a premium riding experience, making it a strong contender in its class against established touring motorcycles.
This comprehensive workshop service manual provides detailed technical information essential for the maintenance, diagnosis, and repair of the Voyager ABS 1700. Covering all major systems including the engine, transmission, chassis, braking system with ABS, and electrical components, this 727-page English language manual offers step-by-step procedures, troubleshooting guides, and clear wiring diagrams. It is an indispensable resource for owners, mechanics, and technicians seeking to preserve the performance, safety, and longevity of their vehicle through accurate service and repair.
🏷️ Basic Information
Identification
Make:
Kawasaki
Model:
Voyager ABS 1700
Model Code:
VN1700-A (Voyager ABS)
Model Variant:
Voyager ABS
Generation
Generation Designation:
First Generation (VN1700 platform)
Codes
Engine Code:
VN1700AE
👋 Introduction
Market Position
Segment:
Full-size Grand American Tourer (GAT) / Cruiser Touring
Competitive Analysis
Competitors 2009 2012:
Harley-Davidson Electra Glide/Road Glide, Honda Gold Wing (though Gold Wing is a different class), Indian Roadmaster (later models), Victory Vision Tour.
Key Features Vehicle
Touring Amenities:
Large fairings with integrated windshield, spacious lockable saddlebags, comfortable rider and passenger seating, often equipped with audio systems and cruise control.
Key Features Manual
Value Proposition:
Provides comprehensive, factory-level technical information for owners and independent repair shops to maintain and repair their Kawasaki Voyager ABS 1700.
Frame inspection and repair, front fork assembly (telescopic, air assist), rear suspension (swingarm, shock absorbers), steering system (bearings, linkage).
Braking System:
ABS system diagnosis and repair, hydraulic brake system components (master cylinders, calipers, lines, fluid), rotor and pad replacement, bleeding procedures.
Electrical System:
Battery, charging system (alternator, regulator/rectifier), starting system (starter motor, solenoid), lighting system (headlights, taillights, signals), instrumentation, ignition system wiring, EFI wiring harness, ABS sensor wiring, fuse box, relay functions, diagnostic connectors.
Fuel System:
Fuel injection system (EFI), throttle body, injectors, fuel pump, fuel pressure regulator, sensors (MAP, TPS, IAT, O2), ECU functions related to fuel delivery.
Bodywork And Trim:
Fairing removal and installation, saddlebag removal and installation, seat assembly, storage compartments, windshield adjustment and replacement, body panel fasteners.
Cooling System:
Radiator, coolant, fan operation, thermostat, hoses, diagnosis of overheating issues.
Diagnostic flowcharts for common and uncommon issues, symptom-based troubleshooting guides for engine, electrical, and ABS systems.
Repair And Rebuild:
Detailed step-by-step instructions for component removal, disassembly, inspection, repair, reassembly, and installation of all major vehicle systems.
Diagnostics:
Engine diagnostic codes (DTCs), ABS fault codes, sensor testing procedures, electrical component testing with multimeter and oscilloscope.
Wiring Diagrams:
Comprehensive electrical wiring schematics for all circuits, including ABS, EFI, lighting, ignition, and accessories.
Technical Depth
Depth:
Comprehensive; covers everything from basic maintenance to complete engine and transmission rebuilds, advanced electrical diagnostics, and ABS system servicing.
📊 Manual Specifications
File Format
Digital Format:
PDF
Print Quality
Clarity:
High-resolution, clear text and diagrams suitable for printing.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
Features
Searchable:
Yes, PDF is typically searchable by keyword.
Printable:
Yes, designed for printing specific sections or the entire manual.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, SOHC, V-twin
Displacement:
1700cc (103.7 cubic inches)
Bore X Stroke:
102.0 mm x 104.0 mm
Compression Ratio:
9.5:1
Cooling System:
Liquid-cooled
Performance
Horsepower:
Approx. 93 hp @ 5,700 rpm (manufacturer claimed, may vary)
Torque:
Approx. 108 lb-ft @ 3,500 rpm (manufacturer claimed, may vary)
Unleaded gasoline, 91 octane or higher recommended
Ignition
Ignition System:
Digital CDI with electronic advance
Lubrication
Oil Type:
SAE 10W-40 API SG or SH, JASO MA certified motorcycle oil
Oil Capacity:
4.0 US qt (3.8 L) with filter change
🔧 Transmission
Standard
Transmission Type:
6-speed, constant mesh
Optional
Clutch Type:
Wet, multi-disc, manual
Features
Final Drive:
Belt drive
Fluid Specifications
Transmission Oil Type:
SAE 80W-90 API GL-4 hypoid gear oil
Fluid Capacities
Transmission Oil Capacity:
1.0 US qt (0.9 L)
📐 Dimensions
Exterior
Overall Length:
Approx. 101.6 in (2580 mm)
Overall Width:
Approx. 39.2 in (995 mm)
Overall Height:
Approx. 57.7 in (1465 mm)
Wheelbase:
Approx. 66.7 in (1695 mm)
Weights
Dry Weight:
Approx. 743 lbs (337 kg)
Curb Weight:
Approx. 805 lbs (365 kg) (with ABS and all standard equipment)
Fuel Capacity:
5.3 US gal (20.0 L)
🛡️ Safety Features
Ratings
ABS:
Standard ABS (Anti-lock Braking System)
Active Features
Braking System Front:
Dual 300mm discs with 4-piston calipers
Braking System Rear:
300mm disc with 2-piston caliper
Passive Features
Lighting:
Halogen headlights, LED taillight, incandescent turn signals.
💡 Technology Features
Infotainment
Audio System:
Often equipped with AM/FM stereo, CB radio, passenger intercom, and iPod/MP3 input. Specific features vary by exact trim and options.
Driver Assistance
Cruise Control:
Electronic cruise control system standard on ABS models.
Connectivity
Diagnostic Interface:
On-board diagnostics (OBD) for engine management and ABS, accessible via specific connectors detailed in the manual.
Engine Management
ECU Functionality:
Engine Control Unit (ECU) manages fuel injection, ignition timing, idle speed control, and diagnostics.
🔧 Maintenance
Service Intervals
First Service:
600 miles (1,000 km) or 6 months
Regular Maintenance:
Every 3,700 miles (6,000 km) or 12 months
Fluid Specifications
Coolant Type:
Kawasaki Genuine Coolant or equivalent (50/50 mix of ethylene glycol and deionized water)
Brake Fluid Type:
DOT 4 (preferred) or DOT 5.1 (compatible)
Known Issues
Common Wear Items:
Clutch plates, brake pads, tires, fork seals, drive belt inspection for wear.
Electrical Considerations:
Occasional issues with rectifier/regulator and battery charging system, especially under heavy accessory load. Manual provides diagnostic steps.
ABS System Maintenance:
Regular checks of ABS sensors and wiring integrity. Brake fluid changes are critical for ABS performance. Manual details ABS bleeding procedures.
📚 Vehicle History
Brand Heritage
Kawasaki Motorcycles:
Kawasaki Heavy Industries, Ltd. has a long history in motorcycle manufacturing, known for performance and innovation across various segments.
Model Evolution
Vn1700 Lineage:
The VN1700 platform replaced older Vulcan models, introducing a larger, more powerful V-twin engine and modern touring features. The Voyager ABS is the top-tier touring variant.
Production
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Motorcycle Reviews:
The Voyager ABS 1700 was generally well-received for its comfortable ride, capable engine, and extensive touring features, often praised for its value compared to European and American competitors.
Ratings
Reliability:
Kawasaki motorcycles are typically rated well for reliability. This manual provides the tools to maintain that reliability.