Kawasaki Voyager VN 1700 2009-2012 Workshop Service Manual
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The Kawasaki Voyager VN 1700, produced from 2009 to 2012, is a full-size touring motorcycle designed for long-distance comfort and capability. This model, encompassing variants like the Voyager Custom, Vaquero, and Vulcan 1700 Nomad, features a robust 1700cc liquid-cooled V-twin engine, a 6-speed transmission, and shaft drive, embodying a classic American V-twin cruiser aesthetic. Its engineering emphasizes rider comfort with features like electronic cruise control and an integrated audio system, making it a strong contender in the touring segment, often compared to models from Harley-Davidson, Honda, and Indian. This comprehensive workshop service and repair manual provides detailed guidance for maintaining and repairing the Kawasaki Voyager VN 1700 (VN1700A/B/D/E Series). It covers essential areas including routine maintenance, engine mechanicals and fuel systems, transmission, drivetrain, brakes, electrical systems, and bodywork. With factory-level accuracy and extensive use of diagrams, this 792-page manual offers step-by-step instructions for disassembly, inspection, repair, and reassembly, empowering owners and technicians to perform diagnostics and ensure optimal performance and longevity of the motorcycle. 🏷️ Basic Information Identification Make: Kawasaki Model: Voyager VN 1700 Model Code: VN1700A/B/D/E Series (Voyager, Voyager Custom, Vaquero, Vulcan 1700 Nomad) Year: 2009-2012 👋 Introduction Market Position Segment: Full-size touring motorcycle Target Audience: Long-distance touring riders, customizers, and owners seeking in-depth maintenance knowledge Competitive Analysis Competitors: Harley-Davidson Electra Glide, Honda Gold Wing, Indian Roadmaster Key Features Vehicle Design Philosophy: Comfort and long-distance capability with a classic American V-twin cruiser aesthetic Key Features Manual Value Proposition: Empowers owners and independent mechanics to perform all necessary maintenance and repairs, saving on dealership costs and ensuring proper upkeep 📋 Manual Details Coverage Areas Primary Coverage: Workshop Service and Repair Secondary Coverage: Maintenance, Troubleshooting, Diagnostics, Reassembly Page Count Total Pages: 792 Manual Type Type: Factory Service Manual (FSM) Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, internal components, cylinder head, pistons, crankshaft, camshafts, timing system Engine Fuel System: Fuel injection (FI) system, throttle body, injectors, fuel pump, pressure regulator, sensors (TPS, IAT, MAP, O2) Engine Ignition System: ECU, ignition coils, spark plugs, timing control Engine Cooling System: Radiator, fan, coolant flow, thermostat, water pump Transmission: Clutch assembly, gearbox operation, gear shifting mechanism, transmission fluid, internal components Drivetrain: Final drive, propeller shaft, bevel gear, rear hub Frame And Suspension: Frame integrity, front fork (telescopic, cartridge type), rear shock absorber (air adjustable), swingarm, wheel bearings Brakes: Hydraulic brake system, front and rear calipers, master cylinders, brake lines, brake pads, discs, ABS system (if equipped) Electrical System: Wiring diagrams, battery, charging system (alternator, regulator/rectifier), starter motor, lighting (headlight, taillight, signals), switches, fuses, relays, ECU diagnostics Bodywork And Fittings: Fairings, saddlebags, windshield, seat, handlebars, instrumentation, body panel removal and installation Emissions Control: EVAP system, exhaust system components, catalytic converter (if applicable) Procedures Included Routine Maintenance: Oil changes, filter replacement, spark plug service, air filter cleaning/replacement, chain adjustment (if applicable), fluid level checks Troubleshooting: Diagnostic charts, symptom-based troubleshooting, fault code interpretation Repair Procedures: Step-by-step instructions for component disassembly, inspection, repair, and reassembly Diagnostic Procedures: Engine diagnostics, electrical system diagnostics, component testing Special Tools: Identification and usage of specialized tools required for specific procedures Technical Depth Depth: Comprehensive, covering everything from basic maintenance to full engine and transmission rebuilds Accuracy: Factory-level accuracy and detail Diagrams And Illustrations: Extensive use of detailed exploded views, schematics, and step-by-step diagrams 📊 Manual Specifications File Format Format: PDF Searchability: Likely searchable text, allowing for quick keyword-based navigation Print Quality Quality: Digital, optimized for on-screen viewing and printing Binding Type Binding: N/A (Digital PDF) Paper Type Paper: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Type: Liquid-cooled, 4-stroke, V-twin Displacement: 1700 cc (103.7 cubic inches) Bore X Stroke: 102.0 x 104.3 mm Valve Train: SOHC, 4 valves per cylinder, pushrod actuated (with rocker arms) Compression Ratio: 9.5:1 Performance Horsepower: Approx. 93 HP @ 5200 RPM (estimated) Torque: Approx. 108 lb-ft @ 3500 RPM (estimated) Fuel System Fuel Delivery: Fuel Injection (Digital EFI) Fuel Type: Unleaded gasoline, minimum 87 octane Lubrication System Oil Type: API SG, SF, SE, or SH classification motorcycle oil, SAE 10W-40 recommended Oil Capacity: Approx. 3.4 L (3.6 US qt) with filter change 🔧 Transmission Standard Type: 6-speed, constant mesh, return type Optional Type: N/A (standard feature) Features Clutch Type: Wet, multiple-disc Final Drive: Shaft drive Fluid Specifications Transmission Oil Type: Kawasaki Genuine Transmission Oil (or equivalent API GL-4, SAE 80 hypoid gear oil) Transmission Oil Capacity: Approx. 1.3 L (1.4 US qt) 📐 Dimensions Exterior Length: Approx. 2515 mm (99.0 in) Width: Approx. 980 mm (38.6 in) Height: Approx. 1465 mm (57.7 in) Wheelbase: Approx. 1630 mm (64.2 in) Weights Dry Weight: Approx. 353 kg (778 lbs) Wet Weight: Approx. 377 kg (831 lbs) Load Capacity: Refer to manual for specific rider and cargo limits Wheels And Tires Front Tire: 130/90-16 M/C 67H Rear Tire: 170/70R16 M/C 77H Front...
The Kawasaki Voyager VN 1700, produced from 2009 to 2012, is a full-size touring motorcycle designed for long-distance comfort and capability. This model, encompassing variants like the Voyager Custom, Vaquero, and Vulcan 1700 Nomad, features a robust 1700cc liquid-cooled V-twin engine, a 6-speed transmission, and shaft drive, embodying a classic American V-twin cruiser aesthetic. Its engineering emphasizes rider comfort with features like electronic cruise control and an integrated audio system, making it a strong contender in the touring segment, often compared to models from Harley-Davidson, Honda, and Indian.
This comprehensive workshop service and repair manual provides detailed guidance for maintaining and repairing the Kawasaki Voyager VN 1700 (VN1700A/B/D/E Series). It covers essential areas including routine maintenance, engine mechanicals and fuel systems, transmission, drivetrain, brakes, electrical systems, and bodywork. With factory-level accuracy and extensive use of diagrams, this 792-page manual offers step-by-step instructions for disassembly, inspection, repair, and reassembly, empowering owners and technicians to perform diagnostics and ensure optimal performance and longevity of the motorcycle.
🏷️ Basic Information
Identification
Make:
Kawasaki
Model:
Voyager VN 1700
Model Code:
VN1700A/B/D/E Series (Voyager, Voyager Custom, Vaquero, Vulcan 1700 Nomad)
Year:
2009-2012
👋 Introduction
Market Position
Segment:
Full-size touring motorcycle
Target Audience:
Long-distance touring riders, customizers, and owners seeking in-depth maintenance knowledge
Competitive Analysis
Competitors:
Harley-Davidson Electra Glide, Honda Gold Wing, Indian Roadmaster
Key Features Vehicle
Design Philosophy:
Comfort and long-distance capability with a classic American V-twin cruiser aesthetic
Key Features Manual
Value Proposition:
Empowers owners and independent mechanics to perform all necessary maintenance and repairs, saving on dealership costs and ensuring proper upkeep
Refer to manual for specific rider and cargo limits
Wheels And Tires
Front Tire:
130/90-16 M/C 67H
Rear Tire:
170/70R16 M/C 77H
Front Wheel:
16-inch cast alloy
Rear Wheel:
16-inch cast alloy
🛡️ Safety Features
Ratings
Safety Certification:
Meets or exceeds relevant motorcycle safety standards
Active Features
Brakes Active:
Linked Intelligent Braking System (LIBS) on select models, Anti-lock Brake System (ABS) available on some trims
Passive Features
Lighting:
Powerful halogen headlight, LED taillight, integrated front and rear turn signals
Chassis Design:
Robust steel frame for stability
💡 Technology Features
Infotainment
Audio System:
Integrated audio system with speakers and connectivity for aftermarket devices (e.g., iPod/MP3 players via auxiliary input or optional upgrade kits).
Cruise Control:
Electronic cruise control system for rider comfort on long journeys.
Driver Assistance
ABS:
Optional Anti-lock Braking System (ABS) available on select models, enhancing braking safety.
Connectivity
Charging Ports:
Accessory power outlet (cigarette lighter style) for charging electronic devices.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 6,000 km (3,700 miles) or 6 months, whichever comes first.
Oil Filter Replacement:
At every engine oil change.
Air Filter Cleaning:
Every 6,000 km (3,700 miles) or 6 months. Replacement recommended annually or as needed.
Spark Plug Inspection:
Every 12,000 km (7,500 miles).
Transmission Oil Change:
Every 12,000 km (7,500 miles) or 12 months.
Coolant Flush:
Every 24,000 km (15,000 miles) or 24 months.
Fluid Specifications
Engine Oil Specification:
API SG, SF, SE, or SH classification motorcycle oil, SAE 10W-40 recommended. Kawasaki Genuine 4-Stroke Motorcycle Oil 10W-40 is also specified.
Coolant Type:
Kawasaki Coolant (or equivalent ethylene glycol-based coolant with proper anti-corrosion additives for aluminum engines), 50/50 mix with distilled water.
Brake Fluid Type:
DOT 4
Known Issues
Common Wear Items:
Brake pads, tires, clutch plates, fork seals due to mileage and rider usage. Some units may experience early exhaust flange leaks if not properly torqued.
Electrical Considerations:
While generally reliable, occasional issues with regulator/rectifier units or battery charging circuits can occur on high-mileage units. The manual provides diagnostics.
Fuel System Maintenance:
Periodic cleaning of throttle bodies and checking fuel injectors may be beneficial for optimal performance, as detailed in the manual.
📚 Vehicle History
Brand Heritage
Kawasaki Motorcycles:
Kawasaki Heavy Industries has a long history of producing reliable and performance-oriented motorcycles, including cruisers and touring bikes.
Model Evolution
Vn Series:
The VN series represents Kawasaki's long-standing commitment to the V-twin cruiser market, evolving from smaller displacement models to the larger 1700cc platform.
Voyager Lineage:
The Voyager name signifies a focus on comfortable, long-distance touring, building upon previous Kawasaki touring models.
Production
Manufacturing Location:
Japan (primary)
Introduction Year:
The VN1700 platform was introduced in 2009, succeeding earlier 1500cc and 1600cc models.
🏆 Awards & Recognition
Recognitions
Motorcycle Reviews:
The VN1700 series generally received positive reviews for its comfortable ride, strong V-twin power delivery, and comprehensive touring features, often compared favorably to its American V-twin competitors.