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Kawasaki Voyager VN 1700 2009-2012 Workshop Service Manual

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$133.00
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$133.00
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The Kawasaki Voyager VN 1700, produced from 2009 to 2012, is a full-size touring motorcycle designed for long-distance comfort and capability. This model, encompassing variants like the Voyager Custom, Vaquero, and Vulcan 1700 Nomad, features a robust 1700cc liquid-cooled V-twin engine, a 6-speed transmission, and shaft drive, embodying a classic American V-twin cruiser aesthetic. Its engineering emphasizes rider comfort with features like electronic cruise control and an integrated audio system, making it a strong contender in the touring segment, often compared to models from Harley-Davidson, Honda, and Indian. This comprehensive workshop service and repair manual provides detailed guidance for maintaining and repairing the Kawasaki Voyager VN 1700 (VN1700A/B/D/E Series). It covers essential areas including routine maintenance, engine mechanicals and fuel systems, transmission, drivetrain, brakes, electrical systems, and bodywork. With factory-level accuracy and extensive use of diagrams, this 792-page manual offers step-by-step instructions for disassembly, inspection, repair, and reassembly, empowering owners and technicians to perform diagnostics and ensure optimal performance and longevity of the motorcycle. 🏷️ Basic Information Identification Make: Kawasaki Model: Voyager VN 1700 Model Code: VN1700A/B/D/E Series (Voyager, Voyager Custom, Vaquero, Vulcan 1700 Nomad) Year: 2009-2012 👋 Introduction Market Position Segment: Full-size touring motorcycle Target Audience: Long-distance touring riders, customizers, and owners seeking in-depth maintenance knowledge Competitive Analysis Competitors: Harley-Davidson Electra Glide, Honda Gold Wing, Indian Roadmaster Key Features Vehicle Design Philosophy: Comfort and long-distance capability with a classic American V-twin cruiser aesthetic Key Features Manual Value Proposition: Empowers owners and independent mechanics to perform all necessary maintenance and repairs, saving on dealership costs and ensuring proper upkeep 📋 Manual Details Coverage Areas Primary Coverage: Workshop Service and Repair Secondary Coverage: Maintenance, Troubleshooting, Diagnostics, Reassembly Page Count Total Pages: 792 Manual Type Type: Factory Service Manual (FSM) Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, internal components, cylinder head, pistons, crankshaft, camshafts, timing system Engine Fuel System: Fuel injection (FI) system, throttle body, injectors, fuel pump, pressure regulator, sensors (TPS, IAT, MAP, O2) Engine Ignition System: ECU, ignition coils, spark plugs, timing control Engine Cooling System: Radiator, fan, coolant flow, thermostat, water pump Transmission: Clutch assembly, gearbox operation, gear shifting mechanism, transmission fluid, internal components Drivetrain: Final drive, propeller shaft, bevel gear, rear hub Frame And Suspension: Frame integrity, front fork (telescopic, cartridge type), rear shock absorber (air adjustable), swingarm, wheel bearings Brakes: Hydraulic brake system, front and rear calipers, master cylinders, brake lines, brake pads, discs, ABS system (if equipped) Electrical System: Wiring diagrams, battery, charging system (alternator, regulator/rectifier), starter motor, lighting (headlight, taillight, signals), switches, fuses, relays, ECU diagnostics Bodywork And Fittings: Fairings, saddlebags, windshield, seat, handlebars, instrumentation, body panel removal and installation Emissions Control: EVAP system, exhaust system components, catalytic converter (if applicable) Procedures Included Routine Maintenance: Oil changes, filter replacement, spark plug service, air filter cleaning/replacement, chain adjustment (if applicable), fluid level checks Troubleshooting: Diagnostic charts, symptom-based troubleshooting, fault code interpretation Repair Procedures: Step-by-step instructions for component disassembly, inspection, repair, and reassembly Diagnostic Procedures: Engine diagnostics, electrical system diagnostics, component testing Special Tools: Identification and usage of specialized tools required for specific procedures Technical Depth Depth: Comprehensive, covering everything from basic maintenance to full engine and transmission rebuilds Accuracy: Factory-level accuracy and detail Diagrams And Illustrations: Extensive use of detailed exploded views, schematics, and step-by-step diagrams 📊 Manual Specifications File Format Format: PDF Searchability: Likely searchable text, allowing for quick keyword-based navigation Print Quality Quality: Digital, optimized for on-screen viewing and printing Binding Type Binding: N/A (Digital PDF) Paper Type Paper: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Type: Liquid-cooled, 4-stroke, V-twin Displacement: 1700 cc (103.7 cubic inches) Bore X Stroke: 102.0 x 104.3 mm Valve Train: SOHC, 4 valves per cylinder, pushrod actuated (with rocker arms) Compression Ratio: 9.5:1 Performance Horsepower: Approx. 93 HP @ 5200 RPM (estimated) Torque: Approx. 108 lb-ft @ 3500 RPM (estimated) Fuel System Fuel Delivery: Fuel Injection (Digital EFI) Fuel Type: Unleaded gasoline, minimum 87 octane Lubrication System Oil Type: API SG, SF, SE, or SH classification motorcycle oil, SAE 10W-40 recommended Oil Capacity: Approx. 3.4 L (3.6 US qt) with filter change 🔧 Transmission Standard Type: 6-speed, constant mesh, return type Optional Type: N/A (standard feature) Features Clutch Type: Wet, multiple-disc Final Drive: Shaft drive Fluid Specifications Transmission Oil Type: Kawasaki Genuine Transmission Oil (or equivalent API GL-4, SAE 80 hypoid gear oil) Transmission Oil Capacity: Approx. 1.3 L (1.4 US qt) 📐 Dimensions Exterior Length: Approx. 2515 mm (99.0 in) Width: Approx. 980 mm (38.6 in) Height: Approx. 1465 mm (57.7 in) Wheelbase: Approx. 1630 mm (64.2 in) Weights Dry Weight: Approx. 353 kg (778 lbs) Wet Weight: Approx. 377 kg (831 lbs) Load Capacity: Refer to manual for specific rider and cargo limits Wheels And Tires Front Tire: 130/90-16 M/C 67H Rear Tire: 170/70R16 M/C 77H Front...
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Kawasaki Voyager VN 1700 2009-2012 Workshop Service ManualKawasaki Voyager VN 1700 2009-2012 Workshop Service ManualKawasaki Voyager VN 1700 2009-2012 Workshop Service Manual
The Kawasaki Voyager VN 1700, produced from 2009 to 2012, is a full-size touring motorcycle designed for long-distance comfort and capability. This model, encompassing variants like the Voyager Custom, Vaquero, and Vulcan 1700 Nomad, features a robust 1700cc liquid-cooled V-twin engine, a 6-speed transmission, and shaft drive, embodying a classic American V-twin cruiser aesthetic. Its engineering emphasizes rider comfort with features like electronic cruise control and an integrated audio system, making it a strong contender in the touring segment, often compared to models from Harley-Davidson, Honda, and Indian. This comprehensive workshop service and repair manual provides detailed guidance for maintaining and repairing the Kawasaki Voyager VN 1700 (VN1700A/B/D/E Series). It covers essential areas including routine maintenance, engine mechanicals and fuel systems, transmission, drivetrain, brakes, electrical systems, and bodywork. With factory-level accuracy and extensive use of diagrams, this 792-page manual offers step-by-step instructions for disassembly, inspection, repair, and reassembly, empowering owners and technicians to perform diagnostics and ensure optimal performance and longevity of the motorcycle.
🏷️ Basic Information
Identification
Make:
Kawasaki
Model:
Voyager VN 1700
Model Code:
VN1700A/B/D/E Series (Voyager, Voyager Custom, Vaquero, Vulcan 1700 Nomad)
Year:
2009-2012
👋 Introduction
Market Position
Segment:
Full-size touring motorcycle
Target Audience:
Long-distance touring riders, customizers, and owners seeking in-depth maintenance knowledge
Competitive Analysis
Competitors:
Harley-Davidson Electra Glide, Honda Gold Wing, Indian Roadmaster
Key Features Vehicle
Design Philosophy:
Comfort and long-distance capability with a classic American V-twin cruiser aesthetic
Key Features Manual
Value Proposition:
Empowers owners and independent mechanics to perform all necessary maintenance and repairs, saving on dealership costs and ensuring proper upkeep
📋 Manual Details
Coverage Areas
Primary Coverage:
Workshop Service and Repair
Secondary Coverage:
Maintenance, Troubleshooting, Diagnostics, Reassembly
Page Count
Total Pages:
792
Manual Type
Type:
Factory Service Manual (FSM)
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul, internal components, cylinder head, pistons, crankshaft, camshafts, timing system
Engine Fuel System:
Fuel injection (FI) system, throttle body, injectors, fuel pump, pressure regulator, sensors (TPS, IAT, MAP, O2)
Engine Ignition System:
ECU, ignition coils, spark plugs, timing control
Engine Cooling System:
Radiator, fan, coolant flow, thermostat, water pump
Transmission:
Clutch assembly, gearbox operation, gear shifting mechanism, transmission fluid, internal components
Drivetrain:
Final drive, propeller shaft, bevel gear, rear hub
Frame And Suspension:
Frame integrity, front fork (telescopic, cartridge type), rear shock absorber (air adjustable), swingarm, wheel bearings
Brakes:
Hydraulic brake system, front and rear calipers, master cylinders, brake lines, brake pads, discs, ABS system (if equipped)
Electrical System:
Wiring diagrams, battery, charging system (alternator, regulator/rectifier), starter motor, lighting (headlight, taillight, signals), switches, fuses, relays, ECU diagnostics
Bodywork And Fittings:
Fairings, saddlebags, windshield, seat, handlebars, instrumentation, body panel removal and installation
Emissions Control:
EVAP system, exhaust system components, catalytic converter (if applicable)
Procedures Included
Routine Maintenance:
Oil changes, filter replacement, spark plug service, air filter cleaning/replacement, chain adjustment (if applicable), fluid level checks
Troubleshooting:
Diagnostic charts, symptom-based troubleshooting, fault code interpretation
Repair Procedures:
Step-by-step instructions for component disassembly, inspection, repair, and reassembly
Diagnostic Procedures:
Engine diagnostics, electrical system diagnostics, component testing
Special Tools:
Identification and usage of specialized tools required for specific procedures
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to full engine and transmission rebuilds
Accuracy:
Factory-level accuracy and detail
Diagrams And Illustrations:
Extensive use of detailed exploded views, schematics, and step-by-step diagrams
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Likely searchable text, allowing for quick keyword-based navigation
Print Quality
Quality:
Digital, optimized for on-screen viewing and printing
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Type:
Liquid-cooled, 4-stroke, V-twin
Displacement:
1700 cc (103.7 cubic inches)
Bore X Stroke:
102.0 x 104.3 mm
Valve Train:
SOHC, 4 valves per cylinder, pushrod actuated (with rocker arms)
Compression Ratio:
9.5:1
Performance
Horsepower:
Approx. 93 HP @ 5200 RPM (estimated)
Torque:
Approx. 108 lb-ft @ 3500 RPM (estimated)
Fuel System
Fuel Delivery:
Fuel Injection (Digital EFI)
Fuel Type:
Unleaded gasoline, minimum 87 octane
Lubrication System
Oil Type:
API SG, SF, SE, or SH classification motorcycle oil, SAE 10W-40 recommended
Oil Capacity:
Approx. 3.4 L (3.6 US qt) with filter change
🔧 Transmission
Standard
Type:
6-speed, constant mesh, return type
Optional
Type:
N/A (standard feature)
Features
Clutch Type:
Wet, multiple-disc
Final Drive:
Shaft drive
Fluid Specifications
Transmission Oil Type:
Kawasaki Genuine Transmission Oil (or equivalent API GL-4, SAE 80 hypoid gear oil)
Transmission Oil Capacity:
Approx. 1.3 L (1.4 US qt)
📐 Dimensions
Exterior
Length:
Approx. 2515 mm (99.0 in)
Width:
Approx. 980 mm (38.6 in)
Height:
Approx. 1465 mm (57.7 in)
Wheelbase:
Approx. 1630 mm (64.2 in)
Weights
Dry Weight:
Approx. 353 kg (778 lbs)
Wet Weight:
Approx. 377 kg (831 lbs)
Load Capacity:
Refer to manual for specific rider and cargo limits
Wheels And Tires
Front Tire:
130/90-16 M/C 67H
Rear Tire:
170/70R16 M/C 77H
Front Wheel:
16-inch cast alloy
Rear Wheel:
16-inch cast alloy
🛡️ Safety Features
Ratings
Safety Certification:
Meets or exceeds relevant motorcycle safety standards
Active Features
Brakes Active:
Linked Intelligent Braking System (LIBS) on select models, Anti-lock Brake System (ABS) available on some trims
Passive Features
Lighting:
Powerful halogen headlight, LED taillight, integrated front and rear turn signals
Chassis Design:
Robust steel frame for stability
💡 Technology Features
Infotainment
Audio System:
Integrated audio system with speakers and connectivity for aftermarket devices (e.g., iPod/MP3 players via auxiliary input or optional upgrade kits).
Cruise Control:
Electronic cruise control system for rider comfort on long journeys.
Driver Assistance
ABS:
Optional Anti-lock Braking System (ABS) available on select models, enhancing braking safety.
Connectivity
Charging Ports:
Accessory power outlet (cigarette lighter style) for charging electronic devices.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 6,000 km (3,700 miles) or 6 months, whichever comes first.
Oil Filter Replacement:
At every engine oil change.
Air Filter Cleaning:
Every 6,000 km (3,700 miles) or 6 months. Replacement recommended annually or as needed.
Spark Plug Inspection:
Every 12,000 km (7,500 miles).
Transmission Oil Change:
Every 12,000 km (7,500 miles) or 12 months.
Coolant Flush:
Every 24,000 km (15,000 miles) or 24 months.
Fluid Specifications
Engine Oil Specification:
API SG, SF, SE, or SH classification motorcycle oil, SAE 10W-40 recommended. Kawasaki Genuine 4-Stroke Motorcycle Oil 10W-40 is also specified.
Coolant Type:
Kawasaki Coolant (or equivalent ethylene glycol-based coolant with proper anti-corrosion additives for aluminum engines), 50/50 mix with distilled water.
Brake Fluid Type:
DOT 4
Known Issues
Common Wear Items:
Brake pads, tires, clutch plates, fork seals due to mileage and rider usage. Some units may experience early exhaust flange leaks if not properly torqued.
Electrical Considerations:
While generally reliable, occasional issues with regulator/rectifier units or battery charging circuits can occur on high-mileage units. The manual provides diagnostics.
Fuel System Maintenance:
Periodic cleaning of throttle bodies and checking fuel injectors may be beneficial for optimal performance, as detailed in the manual.
📚 Vehicle History
Brand Heritage
Kawasaki Motorcycles:
Kawasaki Heavy Industries has a long history of producing reliable and performance-oriented motorcycles, including cruisers and touring bikes.
Model Evolution
Vn Series:
The VN series represents Kawasaki's long-standing commitment to the V-twin cruiser market, evolving from smaller displacement models to the larger 1700cc platform.
Voyager Lineage:
The Voyager name signifies a focus on comfortable, long-distance touring, building upon previous Kawasaki touring models.
Production
Manufacturing Location:
Japan (primary)
Introduction Year:
The VN1700 platform was introduced in 2009, succeeding earlier 1500cc and 1600cc models.
🏆 Awards & Recognition
Recognitions
Motorcycle Reviews:
The VN1700 series generally received positive reviews for its comfortable ride, strong V-twin power delivery, and comprehensive touring features, often compared favorably to its American V-twin competitors.
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