The Kawasaki Vulcan 1700 Voyager, produced for the 2009 and 2010 model years, represents a significant entry in the full-size touring motorcycle segment. This V-twin powered machine blends classic cruiser aesthetics with the practical amenities required for long-distance travel, featuring a substantial fairing, integrated saddlebags, and comfortable seating for both rider and passenger. Engineered with a liquid-cooled, 1700cc V-twin engine and shaft drive, the Vulcan 1700 Voyager emphasizes reliability and a smooth riding experience, making it a strong contender for touring enthusiasts seeking comfort and capability on extended journeys. This comprehensive workshop service repair manual in English provides in-depth information for maintaining and repairing your Kawasaki Vulcan 1700 Voyager. It covers all major systems, including the engine, transmission, chassis, electrical components, brakes, fuel system, and bodywork, with detailed procedures for scheduled maintenance, component replacement, and advanced troubleshooting. With over 600 pages of technical data, diagnostic flowcharts, and repair instructions, this manual is an essential resource for owners and technicians aiming to ensure the optimal performance and longevity of their motorcycle. 🏷️ Basic Information Identification Make: Kawasaki Model: Vulcan 1700 Voyager Year: 2009, 2010 Codes Engine Code Prefix: VN1700 👋 Introduction Market Position Segment: Full-size, V-twin powered touring motorcycle. Target Audience: Touring enthusiasts, cruiser riders seeking comfort and long-distance capability. Competitive Analysis Competitors: Harley-Davidson Electra Glide, Honda Gold Wing, Indian Roadmaster, Victory Cross Country Tour. Key Features Design: Classic cruiser styling blended with touring amenities, large fairing, integrated saddlebags, comfortable seating. Powertrain: Liquid-cooled V-twin engine, shaft drive for low maintenance. Touring Amenities: Ample storage, rider and passenger comfort features, often including audio systems and cruise control. 📋 Manual Details Coverage Areas Manual Type: Complete Workshop Service Repair Manual Language: English Format: Downloadable PDF Page Count Estimated Page Count: Over 600 pages (typical for comprehensive workshop manuals of this era and complexity) 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, component diagnostics, fuel injection system, ignition system, cooling system, lubrication system. Transmission: Gearbox disassembly and assembly, clutch operation, shift mechanism, transmission fluid specifications and replacement. Chassis: Frame inspection and repair, suspension (front fork and rear shock absorber), steering system, wheels, and tires. Electrical: Wiring diagrams, battery system, charging system (alternator, regulator/rectifier), lighting system, starting system, instrument cluster, ignition switch, and accessories. Brakes: Hydraulic system, brake fluid specifications, caliper and master cylinder maintenance, bleeding procedures, ABS (if equipped). Fuel System: Fuel pump operation, fuel injectors, throttle body, fuel tank, fuel lines, and emissions control components. Bodywork: Fairing removal and installation, saddlebags, windshield, seat assembly, and general body panel maintenance. Diagnostics: Troubleshooting guides, symptom-based diagnostics, common fault codes (if applicable to the era). Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, spark plug service, brake fluid flush, coolant replacement, chain/belt adjustment (if applicable). Repair: Engine rebuild, transmission overhaul, suspension repair, electrical component replacement, brake system service, fuel system cleaning and repair. Troubleshooting: Step-by-step diagnostic procedures for various performance issues, electrical faults, and mechanical problems. Technical Depth Diagnostic Level: Advanced, including component testing, circuit analysis, and diagnostic flowcharts. Rebuild Level: Comprehensive, covering complete engine and transmission teardown and reassembly with detailed specifications. Special Tools: Identification and usage of specialized tools required for specific repair procedures. 📊 Manual Specifications File Format Format Type: PDF Searchability: Searchable text for quick information retrieval. Printability: Printable pages for workshop use. Print Quality Image Resolution: High-resolution for clear diagrams and illustrations. Binding Type Binding: N/A (Downloadable format) Paper Type Paper Quality: N/A (Downloadable format) ⚙️ Engine Specifications Primary Engine Type: V-twin, four-stroke, SOHC, four valves per cylinder Displacement: 1700 cc (103.6 cubic inches) Bore X Stroke: 102.0 mm x 104.0 mm (4.02 in x 4.09 in) Cooling System: Liquid-cooled Performance Horsepower: Approximately 90-95 HP (estimated, actual figures can vary slightly by model year and tune) Torque: Approximately 100-105 lb-ft (estimated, actual figures can vary slightly by model year and tune) Fuel System Fuel Delivery: Fuel injection with sub-throttle Fuel Type: Unleaded gasoline Engine Internals Compression Ratio: 9.5:1 (typical) Lubrication Oil Type Capacity: API SG or SH, SAE 10W-40 (Capacity: approx. 4.1 L / 4.3 US qt with filter change) 🔧 Transmission Standard Type: 6-speed constant mesh Optional Transmission Features: Assist & Slipper Clutch Features Final Drive: Shaft drive Fluid Specifications Transmission Oil Type: GL-4, SAE 80W-90 hypoid gear oil (Kawasaki recommends genuine Kawasaki Gear Oil) 📐 Dimensions Exterior Length: Approx. 2515 mm (99.0 in) Width: Approx. 970 mm (38.2 in) Height: Approx. 1460 mm (57.5 in) Wheelbase: Approx. 1610 mm (63.4 in) Weights Curb Weight: Approx. 373 kg (822.3 lbs) Fuel Capacity: 23.0 L (6.1 US gal) 🛡️ Safety Features Ratings ABS: Available on some models (check specific vehicle for ABS) Active Features Braking System: Dual 300 mm discs with 4-piston calipers (front), Single 300 mm disc with 2-piston caliper (rear) Passive Features Lighting: Halogen headlights, LED taillight and brake light Frame Construction: Steel, backbone type 💡 Technology...
The Kawasaki Vulcan 1700 Voyager, produced for the 2009 and 2010 model years, represents a significant entry in the full-size touring motorcycle segment. This V-twin powered machine blends classic cruiser aesthetics with the practical amenities required for long-distance travel, featuring a substantial fairing, integrated saddlebags, and comfortable seating for both rider and passenger. Engineered with a liquid-cooled, 1700cc V-twin engine and shaft drive, the Vulcan 1700 Voyager emphasizes reliability and a smooth riding experience, making it a strong contender for touring enthusiasts seeking comfort and capability on extended journeys.
This comprehensive workshop service repair manual in English provides in-depth information for maintaining and repairing your Kawasaki Vulcan 1700 Voyager. It covers all major systems, including the engine, transmission, chassis, electrical components, brakes, fuel system, and bodywork, with detailed procedures for scheduled maintenance, component replacement, and advanced troubleshooting. With over 600 pages of technical data, diagnostic flowcharts, and repair instructions, this manual is an essential resource for owners and technicians aiming to ensure the optimal performance and longevity of their motorcycle.
🏷️ Basic Information
Identification
Make:
Kawasaki
Model:
Vulcan 1700 Voyager
Year:
2009, 2010
Codes
Engine Code Prefix:
VN1700
👋 Introduction
Market Position
Segment:
Full-size, V-twin powered touring motorcycle.
Target Audience:
Touring enthusiasts, cruiser riders seeking comfort and long-distance capability.
Competitive Analysis
Competitors:
Harley-Davidson Electra Glide, Honda Gold Wing, Indian Roadmaster, Victory Cross Country Tour.
Key Features
Design:
Classic cruiser styling blended with touring amenities, large fairing, integrated saddlebags, comfortable seating.
Powertrain:
Liquid-cooled V-twin engine, shaft drive for low maintenance.
Touring Amenities:
Ample storage, rider and passenger comfort features, often including audio systems and cruise control.
📋 Manual Details
Coverage Areas
Manual Type:
Complete Workshop Service Repair Manual
Language:
English
Format:
Downloadable PDF
Page Count
Estimated Page Count:
Over 600 pages (typical for comprehensive workshop manuals of this era and complexity)
Available on some models (check specific vehicle for ABS)
Active Features
Braking System:
Dual 300 mm discs with 4-piston calipers (front), Single 300 mm disc with 2-piston caliper (rear)
Passive Features
Lighting:
Halogen headlights, LED taillight and brake light
Frame Construction:
Steel, backbone type
💡 Technology Features
Infotainment
Audio System:
Many Voyager models feature integrated audio systems with speakers and connectivity options (e.g., auxiliary input, iPod compatibility) for the era.
Driver Assistance
Cruise Control:
Electronic cruise control is a standard feature on the Vulcan 1700 Voyager, enhancing long-distance comfort.
Connectivity
Instrumentation:
Digital/analog combination instrumentation providing speed, RPM, fuel level, gear position, and warning lights. May include trip meters and clock.
🔧 Maintenance
Service Intervals
Engine Oil Filter Change:
Every 3,700 miles (6,000 km) or 6 months, whichever comes first.
Air Filter Inspection Cleaning:
Every 3,700 miles (6,000 km) or 6 months.
Spark Plug Replacement:
Every 7,500 miles (12,000 km).
Brake Fluid Replacement:
Every 2 years or 15,000 miles (24,000 km).
Coolant Replacement:
Every 2 years or 15,000 miles (24,000 km).
Fluid Specifications
Engine Oil Grade:
API SG or SH, SAE 10W-40
Brake Fluid Type:
DOT 4
Coolant Type:
High-quality ethylene glycol based coolant with corrosion inhibitors (Kawasaki Coolant KLC is recommended)
Known Issues
Common Wear Items:
Brake pads, tires, clutch plates (depending on riding style and mileage).
Potential Electrical:
While generally reliable, older motorcycles can experience regulator/rectifier issues or battery charging problems. This manual would detail diagnostics for these.
Engine Performance:
Proper maintenance of the fuel injection system and air filter is crucial for optimal performance and to avoid hesitation or rough running.
📚 Vehicle History
Brand Heritage
Kawasaki Legacy:
Kawasaki Heavy Industries has a long history of producing robust and powerful motorcycles, known for their engineering prowess and performance focus.
Model Evolution
Vulcan Lineage:
The Vulcan line has been a staple in Kawasaki's cruiser lineup for decades, evolving from smaller displacement models to the large-displacement touring machines like the 1700 Voyager.
Vn1700 Introduction:
The VN1700 platform was introduced as a significant update to Kawasaki's large-displacement cruiser offerings, emphasizing touring comfort and modern features.
Production
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
While specific awards for the 2009-2010 model year might be scarce in public records, the Vulcan 1700 Voyager platform generally received positive reviews for its blend of comfort, power, and touring capability within its class.