The Kawasaki Vulcan 900 Custom (VN900C) is a mid-size cruiser motorcycle produced from 2007 to 2015, renowned for its V-twin engine, fuel injection, and comfortable riding position. This model is popular for customisation and touring, offering a blend of classic cruiser aesthetics with modern technology. Its design emphasizes a sleek, bobber-inspired look, featuring a lower seat height and minimalist elements, making it a strong contender in its segment against models like the Honda Shadow and Yamaha V-Star series. The Vulcan 900 Custom is appreciated for its reliable drivetrain and extensive customisation potential, embodying Kawasaki's legacy of producing high-performance motorcycles. This comprehensive Workshop Service and Repair Manual in English covers all Kawasaki Vulcan 900 Custom models from 2007-2015, detailing everything from general information and engine top end to the electrical system and troubleshooting. It provides step-by-step instructions for service, maintenance, repair, diagnostics, disassembly, and assembly, suitable for professional technicians. The manual includes detailed substeps, notes, cautions, and warnings, as well as wiring diagrams, ensuring thorough understanding and execution of procedures. This resource is designed to assist owners and mechanics in maintaining and repairing the vehicle effectively, covering essential areas such as the fuel system, cooling system, clutch, lubrication system, transmission, final drive, brakes, suspension, steering, frame, and troubleshooting. 🏷️ Basic Information Identification Make: Kawasaki Model: Vulcan 900 Custom Model Code: VN900C Year Range: 2007-2015 👋 Introduction Market Position Market Segment: Mid-size cruiser motorcycle, popular for customisation and touring. Competitive Analysis Competitors: Honda Shadow series, Yamaha V-Star series, Suzuki Boulevard series. Key Features Key Features: V-twin engine, fuel injection, comfortable riding position, extensive customisation potential, reliable drivetrain. Manual Advantage Digital Advantage: Ability to print specific sections, avoiding damage to the original manual with dirty hands, immediate access. 📋 Manual Details Coverage Coverage Areas: All Models, Engines, Trim, Transmission Types within the specified year range. Page Count Estimated Page Count: Hundreds of pages (specific count not provided, but described as comprehensive). Manual Type Manual Type: Workshop Service and Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Systems Covered: General Information, Fuel System, Cooling System, Engine Top End, Clutch, Engine Lubrication System, Engine Removal/Installation, Crankshaft/Transmission, Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame, Electrical System, Wiring Diagrams, Troubleshooting, Appendix. Procedures Included Procedures Included: Service, Maintenance, Troubleshooting, Repair, Diagnostics, Disassembly, Assembly, Cleaning, Reinstallation, Detailed Substeps, Notes, Cautions, Warnings, Step-by-step instructions, Electrical service procedures. Technical Depth Technical Depth: Professional Technician Level, covering everything from basic maintenance to advanced diagnostics and complete rebuilds. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: Full Printable, Zoom IN/OUT capable. Binding Type Binding Type: Digital Download (No physical binding) Paper Type Paper Type: N/A (Digital) Delivery Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader, WinZip Compatibility Operating System Compatibility: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 4-stroke, V-twin Displacement: 805 cc (49.2 cu in) Bore X Stroke: 88.0 x 66.0 mm Compression Ratio: 9.5:1 Performance Horsepower Estimated: Approximately 50-55 HP (exact figures vary by source and dyno testing). Torque Estimated: Approximately 45-50 lb-ft (exact figures vary by source and dyno testing). Fuel System Fuel System: Fuel injection with sub-throttle valves, Keihin CVK34 Ignition Ignition System: Digital CDI Cooling System Cooling Method: Liquid-cooled Engine Lube Lubrication System: Forced lubrication, wet sump 🔧 Transmission Standard Transmission Type: 5-speed constant mesh Clutch Type: Wet, multi-disc Features Final Drive: Belt Drive 📐 Dimensions Exterior Overall Length: Approx. 2450 mm (96.5 in) Overall Width: Approx. 905 mm (35.6 in) Overall Height: Approx. 1110 mm (43.7 in) Wheelbase: Approx. 1635 mm (64.4 in) Weights Dry Weight: Approx. 249 kg (549 lbs) Curb Weight: Approx. 267 kg (589 lbs) Fuel Capacity: 20 Liters (5.3 US gal) 🛡️ Safety Features Ratings Safety Ratings: N/A (Motorcycle safety ratings are typically not categorized like automobiles). Active Features Active Safety Features: Responsive braking system, stable chassis geometry. Passive Features Passive Safety Features: Robust frame construction, rider ergonomics designed for control. 💡 Technology Features Infotainment Infotainment System: Basic analog speedometer and LCD information display. No integrated infotainment system. Driver Assistance Driver Assistance Features: None (This model focuses on a traditional riding experience). Connectivity Connectivity Features: N/A Lighting Headlight Type: Halogen (bulb type and wattage specified in manual). Taillight Type: Incandescent bulb (type specified in manual). 🔧 Maintenance Service Intervals Oil Change Interval: Refer to manual for specific mileage/time intervals (typically every 3,000-5,000 miles or 6 months). Spark Plug Replacement: Refer to manual for specific mileage/time intervals. Drive Belt Inspection: Regular inspection and tension adjustment as per manual recommendations. Fluid Specifications Engine Oil Type: API SG or SH, SAE 10W-40 (or other viscosity as specified in manual based on temperature). Coolant Type: Permanent antifreeze (ethylene glycol based) with distilled water (50:50 mixture). Brake Fluid Type: DOT 4 (Refer to manual for specific recommendations and bleeding procedures)....