Kia Grand Carnival Complete Workshop Service Repair Manual 2009 2010 2011 2012 2013
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🏷️ Basic Information Identification Make: Kia Model: Grand Carnival Model Generation: Second Generation (VQ) Model Years Covered: 2009, 2010, 2011, 2012, 2013 Codes Chassis Code: VQ 👋 Introduction Market Position Vehicle Segment: Full-size Minivan / MPV (Multi-Purpose Vehicle) Target Audience: Families, fleet operators, and individuals seeking versatile passenger and cargo transport. Competitive Analysis Key Competitors: Toyota Sienna, Honda Odyssey, Chrysler Pacifica, Dodge Grand Caravan, Ford Freestar/Windstar (older models). Key Features Unique Selling Points: Spacious interior, flexible seating configurations, strong value proposition, good safety features for its class. 📋 Manual Details Coverage Areas Coverage Scope: All models, engines, trims, and transmission types within the specified model years. Page Count Estimated Page Count: Varies by specific model/engine variant, typically 2000+ pages for comprehensive coverage. Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: Downloadable Digital File (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, exhaust system, cooling system, lubrication system, engine control systems (ECU/ECM). Transmission: Automatic Transmission (AT) and Manual Transmission (MT) diagnostics, repair, overhaul, fluid specifications, and control systems. Drivetrain: Front-wheel drive (FWD) components, drive shafts, CV joints, differential. Chassis: Suspension (front and rear), steering system, brakes (hydraulic, ABS, EBD), wheels and tires. Electrical: 12V battery system, charging system (alternator), starting system (starter motor), lighting systems (headlights, taillights, interior), power windows, mirrors, locks, wipers, horn, fuses, relays, wiring diagrams. Body And Interior: Body panels, doors, hood, tailgate, bumpers, interior trim, seating, HVAC (Heating, Ventilation, and Air Conditioning) system, body control modules (BCM). Diagnostics And Troubleshooting: Diagnostic trouble codes (DTCs), symptom-based troubleshooting, procedures for identifying and resolving common issues. Procedures Included Maintenance: Oil change intervals, filter replacement (oil, air, cabin), spark plug replacement, fluid level checks and top-offs, brake fluid flush, coolant flush, lubrication points. Routine Service: Scheduled maintenance items, inspections, adjustments. Repair: Engine component repair (e.g., cylinder head, pistons, valves), transmission overhaul, brake component replacement (pads, rotors, calipers), suspension component replacement (shocks, struts, bushings), steering system repair, electrical component diagnosis and replacement. Overhaul: Detailed instructions for complete disassembly, inspection, repair, and reassembly of major components like engines and transmissions. Diagnostics: Step-by-step diagnostic routines for identifying faults in various systems using test equipment and visual inspection. Wiring Diagrams: Comprehensive electrical schematics for all vehicle systems, including component locations and connector pinouts. Technical Depth Depth: Comprehensive, covering everything from basic scheduled maintenance to complex engine and transmission overhauls and advanced electrical diagnostics. 📊 Manual Specifications File Format File Type: Portable Document Format (PDF) Searchability: Searchable text content for quick information retrieval. Print Quality Printability: High-resolution, suitable for printing individual pages or entire chapters. Binding Type Binding Recommendation: Printable for professional binding or loose-leaf organization. Paper Type Paper Recommendation: Standard A4 or Letter size paper. ⚙️ Engine Specifications Primary Engine Engine Code Gasoline: G6CU (3.8L V6) Engine Displacement Gasoline: 3.8 Liters (3778 cc) Engine Configuration Gasoline: 60-degree V6, SOHC (Single Overhead Camshaft) Horsepower Gasoline: Approx. 240-250 hp @ 6000 rpm (depending on market/specific tuning) Torque Gasoline: Approx. 250-260 lb-ft @ 3200-3500 rpm (depending on market/specific tuning) Alternative Engine Engine Code Diesel: D4HA (2.9L CRDi VGT Diesel) Engine Displacement Diesel: 2.9 Liters (2902 cc) Engine Configuration Diesel: Inline 4-cylinder, DOHC, Turbocharged, Common Rail Direct Injection (CRDi), Variable Geometry Turbo (VGT) Horsepower Diesel: Approx. 180-190 hp @ 3800 rpm Torque Diesel: Approx. 300-320 lb-ft @ 1800-2500 rpm Fuel System Gasoline Fuel Delivery: Multi-point Fuel Injection (MPI) Diesel Fuel Delivery: High-pressure Common Rail Direct Injection (CRDi) 🔧 Transmission Standard Transmission Type: 5-Speed Automatic Transmission (A5HF1 for gasoline variants) Optional Manual Transmission Availability: 6-Speed Manual Transmission (M6GF2 for diesel variants, potentially some gasoline markets) Features Automatic Features: Electronically controlled, sequential shifting capabilities. Fluid Specifications Automatic Transmission Fluid: Kia/Hyundai Genuine ATF SP-IV or equivalent Dexron III/VI. Consult manual for precise specification. 📐 Dimensions Exterior Length: Approx. 5130 mm (202.0 in) Width: Approx. 1985 mm (78.1 in) Height: Approx. 1740 mm (68.5 in) - 1770 mm (69.7 in) (with roof rails) Wheelbase Wheelbase: Approx. 3020 mm (118.9 in) Cargo Cargo Volume Max: Significant volume with rear seats folded/removed, typically exceeding 3000 liters depending on configuration. Weights Curb Weight: Approx. 1950 kg - 2150 kg (4300 - 4740 lbs) depending on engine and trim. 🛡️ Safety Features Ratings Ancap Rating: 4-star (for some 2009-2010 models in Australia, vary by test year and specific configuration). Active Features ABS: Standard Anti-lock Braking System (ABS) Ebd: Standard Electronic Brakeforce Distribution (EBD) Esp Esc: Optional Electronic Stability Program (ESP) / Electronic Stability Control (ESC) on some higher trims or specific markets. Passive Features Airbags: Front airbags for driver and passenger, optional side airbags and curtain airbags. Seatbelts: Three-point seatbelts with pretensioners for all seating positions. 💡 Technology Features Infotainment Audio System: AM/FM/CD/MP3 audio system with auxiliary input. Higher trims may feature upgraded sound systems, navigation, and rear-seat entertainment options. Display: Central LCD display for audio and climate...
Suspension (front and rear), steering system, brakes (hydraulic, ABS, EBD), wheels and tires.
Electrical:
12V battery system, charging system (alternator), starting system (starter motor), lighting systems (headlights, taillights, interior), power windows, mirrors, locks, wipers, horn, fuses, relays, wiring diagrams.
Body And Interior:
Body panels, doors, hood, tailgate, bumpers, interior trim, seating, HVAC (Heating, Ventilation, and Air Conditioning) system, body control modules (BCM).
Diagnostics And Troubleshooting:
Diagnostic trouble codes (DTCs), symptom-based troubleshooting, procedures for identifying and resolving common issues.
Kia/Hyundai Genuine ATF SP-IV or equivalent Dexron III/VI. Consult manual for precise specification.
📐 Dimensions
Exterior
Length:
Approx. 5130 mm (202.0 in)
Width:
Approx. 1985 mm (78.1 in)
Height:
Approx. 1740 mm (68.5 in) - 1770 mm (69.7 in) (with roof rails)
Wheelbase
Wheelbase:
Approx. 3020 mm (118.9 in)
Cargo
Cargo Volume Max:
Significant volume with rear seats folded/removed, typically exceeding 3000 liters depending on configuration.
Weights
Curb Weight:
Approx. 1950 kg - 2150 kg (4300 - 4740 lbs) depending on engine and trim.
🛡️ Safety Features
Ratings
Ancap Rating:
4-star (for some 2009-2010 models in Australia, vary by test year and specific configuration).
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Ebd:
Standard Electronic Brakeforce Distribution (EBD)
Esp Esc:
Optional Electronic Stability Program (ESP) / Electronic Stability Control (ESC) on some higher trims or specific markets.
Passive Features
Airbags:
Front airbags for driver and passenger, optional side airbags and curtain airbags.
Seatbelts:
Three-point seatbelts with pretensioners for all seating positions.
💡 Technology Features
Infotainment
Audio System:
AM/FM/CD/MP3 audio system with auxiliary input. Higher trims may feature upgraded sound systems, navigation, and rear-seat entertainment options.
Display:
Central LCD display for audio and climate control. Optional touchscreen navigation system on premium trims.
Driver Assistance
Cruise Control:
Standard cruise control system.
Parking Sensors:
Optional rear parking assist sensors.
Connectivity
Bluetooth:
Optional Bluetooth hands-free connectivity on select trims.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 7,500 miles or 6 months, whichever comes first (check manual for specific engine variant).
Air Filter Replacement:
Every 15,000 miles or 12 months. Inspect more frequently.
Cabin Air Filter Replacement:
Every 15,000 miles or 12 months. Inspect more frequently.
Spark Plug Replacement Gasoline:
Approx. 100,000 miles for iridium-tipped plugs.
Transmission Fluid Change:
Typically every 30,000 - 60,000 miles, depending on driving conditions. Consult manual.
Fluid Specifications
Engine Oil Type Gasoline:
API SM or higher, SAE 5W-30 viscosity grade recommended for most conditions. Check manual for exact spec.
Engine Oil Capacity Gasoline:
Approx. 5.5 - 6.0 US quarts (5.2 - 5.7 liters) with filter change.
Engine Coolant Type:
Ethylene Glycol based antifreeze, typically a 50/50 mixture with distilled water. Use HOAT (Hybrid Organic Acid Technology) coolant if specified by Kia.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid. Use fresh, sealed fluid.
Known Issues
Common Wear Items:
Brake pads and rotors, suspension components (bushings, ball joints), exhaust system components, O2 sensors, power steering pump (potential leaks).
Transmission Problems:
Occasional shifting issues, torque converter problems reported in some instances. Regular fluid changes are critical.
Electrical Gremlins:
Minor electrical issues like power window motors, door lock actuators, and interior lighting can occur with age.
Diesel Specific Issues:
Potential for glow plug issues, EGR valve clogging, and DPF (Diesel Particulate Filter) regeneration problems in specific usage conditions.
📚 Vehicle History
Brand Heritage
Manufacturer:
Kia Corporation
Country Of Origin:
South Korea
Model Evolution
Previous Generation Name:
Kia Carnival (First Generation)
Next Generation Name:
Kia Sedona (Fourth Generation, though often considered a significant redesign rather than direct successor of VQ in some markets)
Production
Production Period:
2006-2014 (VQ generation)
Manufacturing Locations:
South Korea, Malaysia, China, Russia (specific locations varied by market and model year)
🏆 Awards & Recognition
Recognitions
Design Awards:
While specific model year awards may vary, Kia's design language evolved significantly during this period, often drawing positive commentary for its bold styling in the minivan segment.