🏷️ Basic Information Identification Make: Kia Model: Rio Generation Code: JB Year Range: 2005-2010 Codes Chassis Code: JB 👋 Introduction Market Position Segment: Subcompact car, economy segment Competitive Analysis Competitors: Hyundai Accent, Toyota Yaris, Honda Fit, Ford Fiesta, Chevrolet Aveo Key Features Value Proposition: Affordable, fuel-efficient, practical transportation with a decent feature set for its class. 📋 Manual Details Coverage Coverage Areas: Complete Workshop Service and Repair Format Manual Type: Official Factory Workshop Service Repair Manual Format: PDF (on CD-ROM) Language Language: English Content Overview Page Count: Estimated 1500+ pages (typical for comprehensive factory manuals) 📖 Manual Coverage Systems Covered Engine: Complete engine mechanical and electrical systems, including diagnosis and repair. Emission Control: Emission control systems, diagnosis, and adjustment procedures. Fuel System: Fuel delivery, injection, and control systems. Clutch Transmission: Clutch system, manual transaxle, and automatic transaxle repair and overhaul. Drivetrain: Driveshaft, axles, and related components. Suspension Steering: Front and rear suspension systems, steering gear and linkage. Brakes: Brake system components, hydraulic systems, ABS diagnosis and repair. Restraints Airbag: Occupant restraint systems (SRS), airbags, and seatbelt maintenance and diagnosis. Body: Interior and exterior body panel repair, trim, and hardware. Body Electrical: Complete body electrical systems, including lighting, power accessories, and wiring diagrams. HVAC: Heating, ventilation, and air conditioning (HVAC) system service. Troubleshooting: Dedicated electrical troubleshooting manual with diagnostic flowcharts. Procedures Included Maintenance: Scheduled maintenance procedures, fluid changes, filter replacements. Diagnostics: System diagnosis, fault code identification, and diagnostic procedures. Repair: Detailed step-by-step repair procedures for all major components. Overhaul: Engine, transmission, and major component overhaul instructions. Wiring Diagrams: Comprehensive electrical wiring diagrams for all systems. Technical Depth Depth: Factory-level technical depth covering routine maintenance to complete engine and transmission rebuilds. 📊 Manual Specifications File Format File Format: PDF Readability: Searchable text within PDF, zoomable images and diagrams. Software Requirement: Adobe Acrobat Reader (free download available) Compatibility Operating Systems: Windows (95, 98, 2000, ME, NT, XP, Vista, 7), Mac OS X (10.4-10.6) Physical Medium Delivery Medium: CD-ROM ⚙️ Engine Specifications Primary Engine Engine 1.4L: 1.4L DOHC Gasoline (G4EE) Engine 1.6L: 1.6L DOHC Gasoline (G4ED) Engine 1.5L Diesel: 1.5L CRDi Diesel (D4FA) Performance 1.4L Gasoline Horsepower 1.4L: Approx. 96 hp @ 6000 rpm Torque 1.4L: Approx. 13.0 kg.m (94 lb-ft) @ 3200 rpm Performance 1.6L Gasoline Horsepower 1.6L: Approx. 110 hp @ 6000 rpm Torque 1.6L: Approx. 14.6 kg.m (105 lb-ft) @ 3200 rpm Performance 1.5L Diesel Horsepower 1.5L Diesel: Approx. 109 hp @ 4000 rpm Torque 1.5L Diesel: Approx. 23.5 kg.m (170 lb-ft) @ 1750-2700 rpm Fuel System Fuel Type: Unleaded gasoline for G4EE/G4ED, Diesel for D4FA Injection System: Multi-point fuel injection (MPI) for gasoline, Common Rail Direct Injection (CRDi) for diesel Cooling System Cooling Type: Liquid-cooled, pressurized system 🔧 Transmission Standard Transmission Type: 5-speed Manual Transaxle Optional Transmission Type: 4-speed Automatic Transaxle Features Automatic Control: Electronic control for automatic transmission Fluid Specifications Auto Atf Type: Kia/Hyundai ATF SP-III (or equivalent) Fluid Specifications Manual Manual Gear Oil Spec: API GL-4, SAE 75W-90 (refer to manual for precise specification) 📐 Dimensions Exterior Body Styles: 4-Door Sedan, 5-Door Hatchback Wheelbase: Approx. 2500 mm (98.4 inches) Length Sedan: Approx. 4250 mm (167.3 inches) Length Hatchback: Approx. 3900 mm (153.5 inches) Width: Approx. 1695 mm (66.7 inches) Height: Approx. 1470 mm (57.9 inches) for Sedan, 1480 mm (58.3 inches) for Hatchback Weights Curb Weight Approx: 1050-1150 kg (2315-2535 lbs) depending on configuration Wheels Tires Wheel Size: Typically 14-inch or 15-inch wheels Tire Size: e.g., 175/70R14, 185/65R14, 195/55R15 (refer to manual for specific fitments) Bolt Pattern: 5x100mm 🛡️ Safety Features Passive Features Airbags: Driver and front passenger airbags standard. Side airbags optional on some trims. Seatbelts: 3-point seatbelts with pretensioners and load limiters Child Seat Anchors: LATCH (Lower Anchors and Tethers for Children) system Active Features ABS: Anti-lock Braking System (ABS) available or standard on some trims. Ebs: Electronic Brake-force Distribution (EBD) often paired with ABS. Ratings NHTSA Ratings: Specific NHTSA ratings for this generation may vary by testing year and region. (Consult official NHTSA reports for exact data) 💡 Technology Features Infotainment Audio System: Basic AM/FM/CD player, often with auxiliary input. Higher trims may offer MP3 playback and speaker upgrades. Display: Simple dashboard display for audio and vehicle information. Driver Assistance Cruise Control: Available on higher trim levels or as an option. Connectivity Auxiliary Input: Standard on most audio systems for connecting external devices. 🔧 Maintenance Service Intervals General Oil Change Interval: Every 7,500 miles or 6 months (whichever comes first), or as per specific driving conditions (refer to manual for exact recommendation based on oil type). Air Filter Replacement: Inspect every 15,000 miles, replace as needed or every 30,000 miles. Spark Plug Replacement: Approx. 60,000 miles (refer to manual for specific plug type and interval). Coolant Flush Interval: Every 50,000 miles or 4 years (initial change may differ). Fluid Specifications Engine Oil Spec: API SN/SM/SL...