Kia Rondo 2016 2.0L GDI Workshop Service Manual for Repair
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🏷️ Basic Information Identification Make: Kia Model: Rondo Year: 2016 Engine: 2.0L GDI (Nu MPI) Codes Engine Code: G4NA (likely for 2.0 MPI, G4NC for 2.0 GDI - manual likely covers specific GDI variant) Chassis Code: UN 👋 Introduction Market Position Vehicle Segment: Compact MPV (Multi-Purpose Vehicle) / Crossover Target Demographic: Families seeking practicality, flexible seating, and compact exterior dimensions. Competitive Analysis Key Competitors: Dodge Journey, Ford C-Max, Mazda 5, Chevrolet Orlando, Toyota Sienna (smaller variants). Key Features Seating Capacity: Available in 5-seater and 7-seater configurations. Body Style: Two-box, minivan-like styling with a tall roofline for interior space. Practicality: Sliding rear doors (on some generations, though likely conventional on 2016 UN), folding seats for cargo versatility. 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive repair and service for the 2016 Kia Rondo 2.0L GDI. Page Count Page Count: 1547 Manual Type Manual Type: Workshop Service Manual / Repair Manual Language Language: English (presumed, standard for official manuals) Format Format: PDF 📖 Manual Coverage Systems Covered Engine System: Complete engine overhaul, diagnostics, component testing, timing, lubrication, cooling, fuel delivery, emissions control. Transmission System: Automatic transmission (likely 6-speed A6GF1/A6LF1), torque converter, internal components, control systems, fluid service. Brake System: Hydraulic system, ABS, ESC, EBD, brake fluid specifications, caliper, rotor, pad replacement, bleeding procedures. Suspension System: Front struts, rear shock absorbers, control arms, bushings, wheel alignment specifications, diagnostics. Steering System: Power steering system (likely electric or hydraulic), steering rack, column, diagnostics. Electrical System: Battery, charging system, starter, ignition, lighting, power windows, mirrors, locks, fuse box diagrams, wiring schematics. HVAC System: Air conditioning, heating, ventilation, blower motor, refrigerant service, diagnostics. Body And Trim: Panel removal and installation, interior trim, door mechanisms, exterior components. Restraint Systems: Airbag system, SRS components, seatbelt servicing and diagnostics. Infotainment And Navigation: Radio, display unit, navigation system diagnostics and repair (likely covered at component level). Procedures Included Maintenance Procedures: Oil changes, filter replacements, spark plug service, fluid checks and changes, belt inspection and replacement. Repair Procedures: Step-by-step instructions for component replacement, major overhauls, and minor repairs across all systems. Diagnostic Procedures: Troubleshooting charts, symptom-based diagnostics, fault code interpretation, component testing methods. Torque Specifications: Precise torque values for all critical fasteners (engine, transmission, chassis, body). Special Tools: Identification and usage instructions for specialized tools required for specific repair or diagnostic tasks. Technical Depth Diagnostic Capability: Advanced diagnostics, including electrical circuit analysis, sensor testing, and control module troubleshooting. Rebuild Procedures: Detailed procedures for engine and transmission disassembly, inspection, repair, and reassembly. Wiring Schematics: Comprehensive electrical wiring diagrams for all vehicle systems, aiding in fault tracing. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Print Quality Image Resolution: High resolution, suitable for clear viewing and printing of diagrams and text. Binding Type Binding Type: N/A (Digital PDF format) Paper Type Paper Type: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-Cylinder, Naturally Aspirated Engine Code: G4NC (2.0L GDI) Displacement: 1999 cc Bore X Stroke: 81.0 mm x 97.0 mm (typical for this engine family) Compression Ratio: 12.5:1 (typical for GDI) Performance Horsepower: 164 hp @ 6200 rpm (approximate for 2.0 GDI) Torque: 150 lb-ft @ 4000 rpm (approximate for 2.0 GDI) Fuel System Fuel Delivery: Gasoline Direct Injection (GDI) Fuel Type: Unleaded gasoline Ignition System: Electronic ignition with direct coil-on-plug. Engine Management ECU: Engine Control Unit (ECU) with GDI specific programming. 🔧 Transmission Standard Transmission Type: 6-Speed Automatic (A6GF1 or similar) Optional Optional Transmission: None typically offered for this engine/model combination. Features Gear Ratios: Detailed gear ratios available in the manual. Fluid Type: Kia Genuine ATF SP-IV (or equivalent, consult manual for exact specification). Transmission Cooling: Integrated transmission fluid cooler, often part of the radiator assembly. 📐 Dimensions Exterior Length: 4690 mm (184.6 inches) Width: 1805 mm (71.1 inches) Height: 1610 mm (63.4 inches) Wheelbase: 2700 mm (106.3 inches) Interior Passenger Volume: Approx. 105.7 cubic feet (for 7-seater) Cargo Cargo Volume Rear Seats Up: Approx. 30.7 cubic feet (behind 2nd row) Cargo Volume Rear Seats Folded: Approx. 66.2 cubic feet (behind 1st row) Weights Curb Weight: Approx. 3300 - 3500 lbs (depending on configuration) Gross Vehicle Weight Rating: Approximately 4500 lbs Wheel Specs Wheel Bolt Pattern: 5x114.3 (5 lug, 114.3mm bolt circle diameter) Tire Size: 205/60R16 or 215/55R17 (common sizes) 🛡️ Safety Features Ratings NHTSA Front Crash Rating: 5-Star (typical for this generation) IIHS Top Safety Pick: Likely received good ratings, check specific year for details. Active Features Electronic Stability Control: Standard (ESC / VSM - Vehicle Stability Management) Antilock Braking System: Standard (ABS) Electronic Brake-Force Distribution: Standard (EBD) Brake Assist: Standard (BAS) Passive Features Airbags: Front, side, and curtain airbags standard. Seatbelts: 3-point seatbelts with pretensioners and load limiters. Child Seat Anchors: LATCH (Lower Anchors and Tethers for Children) system. 💡 Technology Features Infotainment Infotainment System: UVO infotainment system (likely available on higher trims), featuring...
Precise torque values for all critical fasteners (engine, transmission, chassis, body).
Special Tools:
Identification and usage instructions for specialized tools required for specific repair or diagnostic tasks.
Technical Depth
Diagnostic Capability:
Advanced diagnostics, including electrical circuit analysis, sensor testing, and control module troubleshooting.
Rebuild Procedures:
Detailed procedures for engine and transmission disassembly, inspection, repair, and reassembly.
Wiring Schematics:
Comprehensive electrical wiring diagrams for all vehicle systems, aiding in fault tracing.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Print Quality
Image Resolution:
High resolution, suitable for clear viewing and printing of diagrams and text.
Binding Type
Binding Type:
N/A (Digital PDF format)
Paper Type
Paper Type:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-Cylinder, Naturally Aspirated
Engine Code:
G4NC (2.0L GDI)
Displacement:
1999 cc
Bore X Stroke:
81.0 mm x 97.0 mm (typical for this engine family)
Compression Ratio:
12.5:1 (typical for GDI)
Performance
Horsepower:
164 hp @ 6200 rpm (approximate for 2.0 GDI)
Torque:
150 lb-ft @ 4000 rpm (approximate for 2.0 GDI)
Fuel System
Fuel Delivery:
Gasoline Direct Injection (GDI)
Fuel Type:
Unleaded gasoline
Ignition System:
Electronic ignition with direct coil-on-plug.
Engine Management
ECU:
Engine Control Unit (ECU) with GDI specific programming.
🔧 Transmission
Standard
Transmission Type:
6-Speed Automatic (A6GF1 or similar)
Optional
Optional Transmission:
None typically offered for this engine/model combination.
Features
Gear Ratios:
Detailed gear ratios available in the manual.
Fluid Type:
Kia Genuine ATF SP-IV (or equivalent, consult manual for exact specification).
Transmission Cooling:
Integrated transmission fluid cooler, often part of the radiator assembly.
📐 Dimensions
Exterior
Length:
4690 mm (184.6 inches)
Width:
1805 mm (71.1 inches)
Height:
1610 mm (63.4 inches)
Wheelbase:
2700 mm (106.3 inches)
Interior
Passenger Volume:
Approx. 105.7 cubic feet (for 7-seater)
Cargo
Cargo Volume Rear Seats Up:
Approx. 30.7 cubic feet (behind 2nd row)
Cargo Volume Rear Seats Folded:
Approx. 66.2 cubic feet (behind 1st row)
Weights
Curb Weight:
Approx. 3300 - 3500 lbs (depending on configuration)
Gross Vehicle Weight Rating:
Approximately 4500 lbs
Wheel Specs
Wheel Bolt Pattern:
5x114.3 (5 lug, 114.3mm bolt circle diameter)
Tire Size:
205/60R16 or 215/55R17 (common sizes)
🛡️ Safety Features
Ratings
NHTSA Front Crash Rating:
5-Star (typical for this generation)
IIHS Top Safety Pick:
Likely received good ratings, check specific year for details.
Active Features
Electronic Stability Control:
Standard (ESC / VSM - Vehicle Stability Management)
Antilock Braking System:
Standard (ABS)
Electronic Brake-Force Distribution:
Standard (EBD)
Brake Assist:
Standard (BAS)
Passive Features
Airbags:
Front, side, and curtain airbags standard.
Seatbelts:
3-point seatbelts with pretensioners and load limiters.
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for Children) system.
💡 Technology Features
Infotainment
Infotainment System:
UVO infotainment system (likely available on higher trims), featuring touchscreen display, AM/FM/Satellite radio, CD player, USB, AUX, Bluetooth.
Driver Assistance
Rearview Camera:
Standard on most trims for 2016.
Parking Sensors:
Optional rear parking sensors.
Blind Spot Monitoring:
Optional on certain trims.
Connectivity
Bluetooth:
Standard for hands-free calling and audio streaming.
Usb Port:
Standard for device charging and media playback.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles or 12 months, whichever comes first (under normal driving conditions). Severe conditions may require more frequent changes.
Engine Air Filter Replacement:
Inspect every 15,000 miles, replace as needed or every 30,000 miles.
Cabin Air Filter Replacement:
Inspect every 15,000 miles, replace as needed or every 20,000 miles.
Spark Plug Replacement:
GDI plugs typically have longer intervals, likely around 100,000 miles. Consult manual for exact part number and interval.
Transmission Fluid Change:
Inspect regularly, replace typically every 60,000 - 100,000 miles (severe conditions may dictate earlier replacement). Crucial to consult manual for specific recommendation.
Fluid Specifications
Engine Oil Type:
SAE 0W-20, API SN/SP or ILSAC GF-5/GF-6 (verify in manual).
Engine Oil Capacity:
Approx. 4.7 US quarts (4.4 liters) with filter change.
Coolant Type:
Hyundai/Kia Long Life Coolant (Green) or equivalent HOAT coolant.
Brake Fluid Type:
DOT 3 or DOT 4 (verify in manual).
Known Issues
Engine Knocking Gdi:
Some GDI engines can be prone to carbon buildup on intake valves, requiring periodic cleaning. The manual will detail diagnostic procedures for this.
Transmission Smoothness:
Occasional reports of hesitant shifting, often related to software updates or fluid degradation. Manual will cover diagnostic steps.
Battery Drain:
Check for parasitic draws, which can be common in modern vehicles. Manual provides diagnostic procedures for electrical systems.
📚 Vehicle History
Brand Heritage
Kia Heritage:
Kia Motors Corporation, South Korean manufacturer with a global presence, known for value and improving quality.
Model Evolution
First Generation:
2006-2011 (LA model code)
Second Generation:
2012-2018 (UN model code - this manual covers the facelifted version of this generation)
Production
Production Location:
Hwaseong, Gyeonggi Province, South Korea.
Market Introduction Second Gen:
2011 for the 2012 model year.
🏆 Awards & Recognition
Recognitions
Safety Awards:
Consistent good safety ratings from NHTSA and IIHS in its class.
Ratings
Value For Money:
The Rondo has historically been recognized for offering good value and practicality for its price point.