🏷️ Basic Information Identification Make: Kia Model: Sedona Generation Code: GQ Model Year: 2002 Engine Variant: 3.5 DOHC 👋 Introduction Market Position Vehicle Segment: Minivan Target Market: Family transport, versatile passenger and cargo vehicle Competitive Analysis Key Competitors 2002: Dodge Grand Caravan, Toyota Sienna, Honda Odyssey, Ford Windstar, Chevrolet Venture Key Features Vehicle Platform: Kia Sedona (GQ) platform Engine Offering: Focus on the 3.5L DOHC V6 engine Manual Value Proposition: Provides comprehensive DIY and professional repair capabilities for the specific model year and engine 📋 Manual Details Coverage Areas Primary Coverage: Complete Official Factory Service Repair Manual Page Count Estimated Page Count: Hundreds Manual Type Type: Service Repair Manual Content Type: Factory OEM Service Manual Language Language: English Format Format: Printable File Format Details: Likely a PDF document, optimized for printing. Print Quality: Designed for clear, legible printing of text and diagrams. Binding Type: Not applicable for digital format, but implies a professionally bound document if printed. Paper Type: Not applicable for digital format, but would typically be durable paper for workshop use if printed. 📖 Manual Coverage Systems Covered Engine Mechanical: Full engine overhaul, component testing, timing, lubrication, cooling systems Engine Performance: Fuel delivery, ignition, emissions control, engine diagnostics Transmission Mechanical: Automatic transmission overhaul, component replacement, fluid service Drivetrain: Axles, CV joints, differential, driveshafts Brakes: Hydraulic system, ABS, rotor and pad replacement, caliper service Suspension: Front and rear suspension components, shock absorbers, struts, alignment Steering: Power steering system, steering gear, tie rods, alignment Electrical System: Battery, charging system, starting system, lighting, fuses, relays Body And Interior: Door mechanisms, glass, seats, trim panels, exterior trim HVAC: Air conditioning, heating, ventilation system diagnostics and repair Diagnostics: Troubleshooting guides, fault code identification, diagnostic procedures Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks, belt inspections Major Repairs: Engine rebuilds, transmission overhaul, component replacements Troubleshooting: Step-by-step diagnostic procedures for common and complex issues Component Removal Installation: Detailed instructions for removing and installing all major components Electrical Diagnostics: Wiring diagrams, circuit testing, sensor diagnostics Body Repairs: Collision repair, panel replacement, glass replacement, chassis alignment Wheel Alignment Specifications: Detailed alignment angles and specifications Torque Specifications: All critical component torque values for engine, chassis, and body fasteners Technical Depth Depth: Comprehensive factory-level repair and diagnostic information Target Audience: Professional technicians and advanced DIY mechanics ⚙️ Engine Specifications Primary Engine Engine Code: Likely derived from Mitsubishi 6G74 V6 SOHC/DOHC architecture Configuration: V6, 24-valve, DOHC (Double Overhead Camshaft) Displacement: 3.5 Liters (3497 cc) Performance Horsepower Estimate: Approximately 195-200 HP @ 5000-5500 RPM (specific rating may vary by market) Torque Estimate: Approximately 215-220 lb-ft @ 3500-4000 RPM (specific rating may vary by market) Fuel System Fuel Delivery: Electronic Multi-Point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Fuel Tank Capacity: Approximately 70 Liters (18.5 Gallons) 🔧 Transmission Standard Type: 4-Speed Automatic Transmission Optional Type: None typically offered for this engine variant Features Fluid Type: ATF SP-III or equivalent (refer to manual for exact specification) Fluid Capacity: Approximately 9.5 Liters (10.0 Quarts) for complete refill (refer to manual) 📐 Dimensions Exterior Length: Approximately 4800 mm (189.0 inches) Width: Approximately 1890 mm (74.4 inches) Height: Approximately 1745 mm (68.7 inches) Wheelbase Wheelbase: Approximately 2850 mm (112.2 inches) Weights Curb Weight: Approximately 1800-1950 kg (3970-4300 lbs), depending on trim and options. Gross Vehicle Weight Rating: Typically around 2500 kg (5500 lbs) 🛡️ Safety Features Ratings NHTSA Front Crash Rating: Likely 4-star or 5-star (refer to specific NHTSA data if available) IIHS Crash Test Results: Varies by specific test, generally moderate to good for its era. Active Features ABS: Standard Anti-lock Braking System Traction Control: Optional or standard on higher trims Passive Features Airbags: Front driver and passenger airbags, optional side airbags Seatbelts: 3-point seatbelts with pretensioners for front occupants 💡 Technology Features Infotainment Audio System: Factory AM/FM/CD player, optional cassette player and premium audio systems. Navigation: Optional factory navigation system available on higher trims. Driver Assistance Cruise Control: Standard on most trims. Parking Sensors: Optional rear parking assist sensors. Connectivity Auxiliary Input: Not typically available on factory systems of this era. Aftermarket solutions common. 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500 miles (12,000 km) or 6 months, whichever comes first. (Refer to manual for exact recommendation) Air Filter Replacement: Every 30,000 miles (48,000 km). (Refer to manual) Spark Plug Replacement: Every 60,000 miles (96,000 km). Iridium spark plugs recommended. (Refer to manual) Timing Belt Replacement: Critical! Every 60,000-90,000 miles (96,000-144,000 km) or 5-7 years. Failure can cause catastrophic engine damage. (Refer to manual for exact interval and recommended parts) Fluid Specifications Engine Oil Type: API SG/SH/SJ or higher, SAE 5W-30 or 10W-30 viscosity. (Refer to manual for precise specification and grade) Engine Oil Capacity: Approximately 5.5 Liters (5.8 Quarts) with filter change. (Refer to manual) Coolant Type: Ethylene Glycol based antifreeze, typically a green or orange color. Kia recommends Super...