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KIA Sorento 2.4L DOHC 2012 Workshop Service Repair Manual

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$133.00
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$133.00
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🏷️ Basic Information Identification Make: Kia Model: Sorento Year: 2012 Engine: 2.4L DOHC GDI (Theta II) Codes Engine Code: G4KJ (likely) Chassis Code: UM 👋 Introduction Market Position Segment: Mid-size Crossover SUV Target Audience: Families, individuals seeking versatility and a comfortable ride. Competitive Analysis Competitors: Toyota Highlander, Honda Pilot, Ford Explorer, Nissan Pathfinder, Hyundai Santa Fe. Key Features Vehicle Architecture: Unibody construction, front-engine, FWD or AWD drivetrain. Design Philosophy: Sporty styling, comfortable interior, focus on value and practicality. Engine Variant Focus: Specific focus on the widely adopted 2.4L DOHC GDI engine. 📋 Manual Details Coverage Areas Coverage: Comprehensive mechanical and electrical repair, maintenance, and troubleshooting for the 2012 Kia Sorento 2.4L DOHC model. Page Count Page Count: Estimated 2000+ pages (typical for comprehensive workshop manuals of this era) Manual Type Manual Type: Workshop Service and Repair Manual Language Language: English Format Format: Digital PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine overhaul, cylinder head, block, pistons, rings, crankshaft, camshafts, timing system (belt/chain), lubrication system, cooling system. Engine Management: Fuel injection (GDI), ignition system, emissions control (catalytic converter, EVAP), sensors, actuators, ECU diagnostics, engine control strategies. Transmission: 6-speed automatic transmission (A6LF2 likely): overhaul, fluid and filter service, torque converter, solenoids, electronic control. Drivetrain: Front-wheel drive (FWD) and All-wheel drive (AWD) systems: drive axles, CV joints, differentials, transfer case (AWD), propeller shaft. Suspension: Front and rear suspension components: struts, shocks, springs, control arms, bushings, ball joints, stabilizer bars, alignment specifications. Steering: Power steering system (hydraulic or electric assist likely): steering rack, tie rods, power steering pump/motor, fluid specifications. Brakes: Front and rear disc brakes, ABS, EBD, ESC systems: brake pads, rotors, calipers, master cylinder, brake lines, bleeding procedures, diagnostic trouble codes. Electrical System: 12V battery, charging system (alternator), starting system (starter motor), fuses, relays, wiring diagrams, lighting systems, horn. Body And Interior: Body panels, doors, windows, mirrors, seats, dashboard, trim, HVAC system (heating, ventilation, air conditioning), interior components. Climate Control: HVAC system operation, refrigerant handling, compressor, condenser, evaporator, blower motor, control panel, diagnostic procedures. Safety Systems: Airbag system (SRS), seat belts, occupant restraint systems, sensors, diagnostic and reset procedures. Infotainment And Navigation: Audio system, navigation unit, display, speakers, connectivity features (Bluetooth, USB), troubleshooting. Procedures Included Preventive Maintenance: Oil changes, filter replacements, fluid checks and changes, tire rotations, brake inspections, spark plug replacement, drive belt checks. Troubleshooting Guides: Systematic diagnostic procedures for common and uncommon faults, symptom-based troubleshooting, wiring diagram interpretation. Repair Procedures: Detailed step-by-step instructions for component removal, installation, and repair, including specialized tools required. Torque Specifications: Exact torque values for all critical fasteners across engine, chassis, and body components. Diagnostic Trouble Codes: List of OBD-II DTCs, their definitions, possible causes, and diagnostic steps. Wiring Diagrams: Comprehensive electrical wiring diagrams for all vehicle systems, including component locations and connector pinouts. Schematics: System schematics for electrical and hydraulic circuits. Technical Depth Depth: Professional-level repair and diagnostic information, suitable for trained technicians and advanced DIY enthusiasts. Diagnostic Tools: Information on using diagnostic scan tools (e.g., GDS Lite/KDS), multimeter, oscilloscope, and specialized Kia tools. Rebuild Procedures: Detailed instructions for major component overhauls, including engine and transmission rebuilds. 📊 Manual Specifications File Format File Type: PDF Searchability: Fully searchable text for quick information retrieval. Print Quality Print Readability: High-resolution scans suitable for printing individual pages or the entire manual. Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Name: Theta II Engine Type: Naturally Aspirated Inline-4 (I4) Displacement: 2359 cc (2.4 Liters) Bore X Stroke: 91.0 mm x 92.0 mm Compression Ratio: 11.3:1 Valvetrain: DOHC (Dual Overhead Camshafts), 16 valves, Dual Continuously Variable Valve Timing (CVVT) Performance Horsepower: 175 hp @ 6000 rpm (approx.) Torque: 169 lb-ft @ 4000 rpm (approx.) Fuel System Fuel Delivery: Gasoline Direct Injection (GDI) Fuel Type: Unleaded gasoline, 87 octane recommended Emissions Control: Catalytic converter, Oxygen sensors, EVAP system 🔧 Transmission Standard Transmission Type: 6-speed Automatic (A6LF2) Gear Ratios: Refer to manual for specific ratios Optional Transmission Type: N/A for 2.4L DOHC model in 2012 (3.5L V6 likely had A6GF1) Features Transmission Control: Electronic control with adaptive shift logic, manual shift mode (Sportmatic) Transmission Fluid Type: Kia SPIIIL (or equivalent) 📐 Dimensions Exterior Length: 189.4 inches Width: 74.2 inches Height: 68.1 inches Wheelbase: 108.3 inches Weights Curb Weight: Approx. 3,800 - 4,000 lbs (FWD/AWD) Gross Vehicle Weight Rating: Refer to vehicle VIN plate Towing Capacity: Up to 2,000 lbs (2.4L), 3,500 lbs (3.5L V6) Cargo Cargo Volume Behind 2Nd Row: Approx. 31.7 cu ft Cargo Volume Behind 3Rd Row: Approx. 9.6 cu ft (if equipped with 3rd row) 🛡️ Safety Features Ratings NHTSA Overall Rating: Typically 4 or 5 Stars (refer to specific year/test data) IIHS Top Safety Pick: Potentially awarded (check specific year ratings) Active Features Active Safety Systems: ABS, EBD, ESC (Electronic Stability Control), Traction Control...
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KIA Sorento 2.4L DOHC 2012 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Kia
Model:
Sorento
Year:
2012
Engine:
2.4L DOHC GDI (Theta II)
Codes
Engine Code:
G4KJ (likely)
Chassis Code:
UM
👋 Introduction
Market Position
Segment:
Mid-size Crossover SUV
Target Audience:
Families, individuals seeking versatility and a comfortable ride.
Competitive Analysis
Competitors:
Toyota Highlander, Honda Pilot, Ford Explorer, Nissan Pathfinder, Hyundai Santa Fe.
Key Features
Vehicle Architecture:
Unibody construction, front-engine, FWD or AWD drivetrain.
Design Philosophy:
Sporty styling, comfortable interior, focus on value and practicality.
Engine Variant Focus:
Specific focus on the widely adopted 2.4L DOHC GDI engine.
📋 Manual Details
Coverage Areas
Coverage:
Comprehensive mechanical and electrical repair, maintenance, and troubleshooting for the 2012 Kia Sorento 2.4L DOHC model.
Page Count
Page Count:
Estimated 2000+ pages (typical for comprehensive workshop manuals of this era)
Manual Type
Manual Type:
Workshop Service and Repair Manual
Language
Language:
English
Format
Format:
Digital PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete engine overhaul, cylinder head, block, pistons, rings, crankshaft, camshafts, timing system (belt/chain), lubrication system, cooling system.
Engine Management:
Fuel injection (GDI), ignition system, emissions control (catalytic converter, EVAP), sensors, actuators, ECU diagnostics, engine control strategies.
Transmission:
6-speed automatic transmission (A6LF2 likely): overhaul, fluid and filter service, torque converter, solenoids, electronic control.
Drivetrain:
Front-wheel drive (FWD) and All-wheel drive (AWD) systems: drive axles, CV joints, differentials, transfer case (AWD), propeller shaft.
Suspension:
Front and rear suspension components: struts, shocks, springs, control arms, bushings, ball joints, stabilizer bars, alignment specifications.
Steering:
Power steering system (hydraulic or electric assist likely): steering rack, tie rods, power steering pump/motor, fluid specifications.
Brakes:
Front and rear disc brakes, ABS, EBD, ESC systems: brake pads, rotors, calipers, master cylinder, brake lines, bleeding procedures, diagnostic trouble codes.
Electrical System:
12V battery, charging system (alternator), starting system (starter motor), fuses, relays, wiring diagrams, lighting systems, horn.
Body And Interior:
Body panels, doors, windows, mirrors, seats, dashboard, trim, HVAC system (heating, ventilation, air conditioning), interior components.
Climate Control:
HVAC system operation, refrigerant handling, compressor, condenser, evaporator, blower motor, control panel, diagnostic procedures.
Safety Systems:
Airbag system (SRS), seat belts, occupant restraint systems, sensors, diagnostic and reset procedures.
Infotainment And Navigation:
Audio system, navigation unit, display, speakers, connectivity features (Bluetooth, USB), troubleshooting.
Procedures Included
Preventive Maintenance:
Oil changes, filter replacements, fluid checks and changes, tire rotations, brake inspections, spark plug replacement, drive belt checks.
Troubleshooting Guides:
Systematic diagnostic procedures for common and uncommon faults, symptom-based troubleshooting, wiring diagram interpretation.
Repair Procedures:
Detailed step-by-step instructions for component removal, installation, and repair, including specialized tools required.
Torque Specifications:
Exact torque values for all critical fasteners across engine, chassis, and body components.
Diagnostic Trouble Codes:
List of OBD-II DTCs, their definitions, possible causes, and diagnostic steps.
Wiring Diagrams:
Comprehensive electrical wiring diagrams for all vehicle systems, including component locations and connector pinouts.
Schematics:
System schematics for electrical and hydraulic circuits.
Technical Depth
Depth:
Professional-level repair and diagnostic information, suitable for trained technicians and advanced DIY enthusiasts.
Diagnostic Tools:
Information on using diagnostic scan tools (e.g., GDS Lite/KDS), multimeter, oscilloscope, and specialized Kia tools.
Rebuild Procedures:
Detailed instructions for major component overhauls, including engine and transmission rebuilds.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Fully searchable text for quick information retrieval.
Print Quality
Print Readability:
High-resolution scans suitable for printing individual pages or the entire manual.
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Name:
Theta II
Engine Type:
Naturally Aspirated Inline-4 (I4)
Displacement:
2359 cc (2.4 Liters)
Bore X Stroke:
91.0 mm x 92.0 mm
Compression Ratio:
11.3:1
Valvetrain:
DOHC (Dual Overhead Camshafts), 16 valves, Dual Continuously Variable Valve Timing (CVVT)
Performance
Horsepower:
175 hp @ 6000 rpm (approx.)
Torque:
169 lb-ft @ 4000 rpm (approx.)
Fuel System
Fuel Delivery:
Gasoline Direct Injection (GDI)
Fuel Type:
Unleaded gasoline, 87 octane recommended
Emissions Control:
Catalytic converter, Oxygen sensors, EVAP system
🔧 Transmission
Standard
Transmission Type:
6-speed Automatic (A6LF2)
Gear Ratios:
Refer to manual for specific ratios
Optional
Transmission Type:
N/A for 2.4L DOHC model in 2012 (3.5L V6 likely had A6GF1)
Features
Transmission Control:
Electronic control with adaptive shift logic, manual shift mode (Sportmatic)
Transmission Fluid Type:
Kia SPIIIL (or equivalent)
📐 Dimensions
Exterior
Length:
189.4 inches
Width:
74.2 inches
Height:
68.1 inches
Wheelbase:
108.3 inches
Weights
Curb Weight:
Approx. 3,800 - 4,000 lbs (FWD/AWD)
Gross Vehicle Weight Rating:
Refer to vehicle VIN plate
Towing Capacity:
Up to 2,000 lbs (2.4L), 3,500 lbs (3.5L V6)
Cargo
Cargo Volume Behind 2Nd Row:
Approx. 31.7 cu ft
Cargo Volume Behind 3Rd Row:
Approx. 9.6 cu ft (if equipped with 3rd row)
🛡️ Safety Features
Ratings
NHTSA Overall Rating:
Typically 4 or 5 Stars (refer to specific year/test data)
IIHS Top Safety Pick:
Potentially awarded (check specific year ratings)
Active Features
Active Safety Systems:
ABS, EBD, ESC (Electronic Stability Control), Traction Control System (TCS), HAC (Hill-start Assist Control), DBC (Downhill Brake Control)
Passive Features
Airbags:
Front dual-stage airbags, front side-impact airbags, side curtain airbags (front and second row).
Seat Belts:
3-point seat belts with pretensioners and load limiters for all occupants, LATCH child seat anchors.
💡 Technology Features
Infotainment
Infotainment System:
Optional UVO infotainment system with touchscreen, Bluetooth, USB, auxiliary input.
Driver Assistance
Driver Assistance Features:
Backup camera, parking sensors (optional), cruise control.
Connectivity
Connectivity Options:
Bluetooth for hands-free calling and audio streaming, USB connectivity for media playback and charging.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 miles or 6 months (severe duty); 7,500 miles or 12 months (normal duty) - refer to manual for specifics.
Engine Air Filter:
Inspect every 7,500 miles, replace as needed or per manual schedule (e.g., 15,000-30,000 miles).
Cabin Air Filter:
Replace every 15,000 miles or 1 year.
Spark Plugs:
Iridium type, typically 105,000 mile replacement interval.
Transmission Fluid Service:
Inspect every 30,000 miles, replace every 60,000-100,000 miles (depending on driving conditions, refer to manual).
Fluid Specifications
Engine Oil Type:
SAE 0W-20, API SN or higher, ILSAC GF-5
Engine Oil Capacity:
4.8 US quarts (with filter change)
Coolant Type:
Asian Red Long Life (HOAT) antifreeze/coolant
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Common Complaints:
Occasional reports of oil consumption, potential for carbon buildup in GDI engines, HVAC blower motor resistor failures, catalytic converter issues.
Recalls:
Check for applicable recalls via NHTSA or Kia's official website based on VIN.
📚 Vehicle History
Brand Heritage
Brand Origin:
South Korea
Brand Focus:
Affordable, reliable, and feature-rich vehicles with a growing emphasis on design and technology.
Model Evolution
Generation Start:
First generation introduced in 2004.
Second Generation Intro:
2010
Year Of Model Covered:
2012 Sorento is part of the second generation (2010-2013).
Production
Manufacturing Location:
Hwasung, South Korea; West Point, Georgia, USA (for North American market)
🏆 Awards & Recognition
Recognitions
Design Awards:
While not directly for the 2012 model year, the second-generation Sorento has received accolades for its design and value proposition.
Ratings
Consumer Reports Reliability:
Varies by model year and specific components; refer to specific Consumer Reports data for 2012.
Certifications
Emissions Certification:
Meets EPA and CARB emissions standards for the year of manufacture.
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