🏷️ Basic Information Identification Make: Kia Model: Sorento Generation Code: BL Model Year: 2005 Engine Variant: 3.5 DOHC Codes Chassis Code: BL 👋 Introduction Market Position Segment: Mid-size SUV Positioning: Offers a balance of utility, comfort, and value; often positioned as a family-oriented SUV Competitive Analysis Key Competitors: Ford Explorer, Toyota Highlander, Honda Pilot, Chevrolet Trailblazer, Nissan Pathfinder Key Features Engine Offering: The 3.5L V6 engine provided a strong performance option for its class Utility: Spacious interior, available AWD, and towing capacity make it a practical choice Value Proposition: Often provided competitive features and performance at a more accessible price point compared to some rivals 📋 Manual Details Coverage Areas Primary Coverage: Complete Service and Repair Diagnostic Coverage: Extensive diagnostic procedures and troubleshooting Maintenance Coverage: All scheduled maintenance procedures Repair Coverage: Detailed repair instructions for all major systems Electrical Coverage: Wiring diagrams, component testing, electrical system diagnostics Body Coverage: Body panel removal/installation, interior trim, glass Page Count Estimated Pages: 1000+ Manual Type Type: Factory Service Manual (FSM) Purpose: Professional Mechanic/Technician Guide Language Language: English Format Format: Digital (PDF) Printability: Printable by section or in its entirety Searchability: Searchable text for quick information retrieval 📖 Manual Coverage Systems Covered Engine: 3.5L V6 (G6CU), including lubrication, cooling, fuel, ignition, emission control, and internal components Transmission: Automatic Transmission (e.g., 4-speed, 5-speed depending on specific configuration), including removal, installation, overhaul, and control systems Drivetrain: Front-Wheel Drive (FWD) and All-Wheel Drive (AWD) systems, including differentials, driveshafts, and axle components Suspension: Front and rear suspension systems, including struts, control arms, ball joints, bushings, and alignment specifications Steering: Power steering system, steering column, rack and pinion assembly Brakes: Front and rear disc brake systems, ABS (Anti-lock Braking System), parking brake, hydraulic components, and brake bleeding procedures Electrical System: Battery, charging system, starting system, lighting, instrument cluster, power accessories, fuses, relays, and Body Control Module (BCM) HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system, including refrigerant handling, compressor, condenser, evaporator, and climate control unit Body And Chassis: Frame, body panels, doors, windows, mirrors, bumpers, interior trim, and sound deadening Exhaust System: Exhaust manifold, catalytic converter, mufflers, and pipes Fuel System: Fuel tank, fuel pump, fuel injectors, fuel filter, and fuel lines Procedures Included Engine Overhaul: Complete engine disassembly, inspection, repair, and reassembly procedures Transmission Rebuild: Detailed steps for transmission disassembly, component replacement, and reassembly Brake System Repair: Brake pad replacement, caliper overhaul, rotor replacement, brake line repair, and bleeding Suspension Alignment: Specifications and procedures for wheel alignment Electrical Diagnostics: Troubleshooting faulty circuits, component testing using multimeters, and interpreting wiring diagrams Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, tire rotation Diagnostic Troubleshooting: Systematic approaches to identify and resolve common and complex issues Component Replacement: Step-by-step guides for replacing common wear items and major components Timing Belt Replacement: Crucial procedures for engine timing, including belt replacement and tensioner adjustments Airbag System Service: Safety precautions and procedures for servicing the airbag system Technical Depth Depth: Comprehensive, from basic maintenance to complete engine and transmission rebuilds Diagnostic Tools: References diagnostic trouble codes (DTCs) and potential diagnostic tool usage Specifications: Includes torque specifications, clearances, fluid capacities, electrical resistance values, and more Diagrams: Detailed exploded views, wiring schematics, and system diagrams 📊 Manual Specifications File Format Type: PDF Quality: High-resolution, suitable for printing clear diagrams and text Print Quality Clarity: Sharp text and diagrams for accurate interpretation Binding Type If Printed: Typically spiral-bound or perfect-bound for ease of use Paper Type If Printed: Durable paper stock suitable for workshop environments ⚙️ Engine Specifications Primary Engine Engine Code: G6CU (typical for this variant) Configuration: 3.5L V6 DOHC (Dual Overhead Camshafts) Displacement: 3497 cc (213.4 cubic inches) Bore X Stroke: 93.0 mm x 85.0 mm (approximate) Compression Ratio: 9.4:1 (typical) Performance Horsepower: Approx. 200-205 hp @ 5500 rpm (market dependent) Torque: Approx. 217-220 lb-ft @ 3000-3500 rpm (market dependent) Fuel System Induction: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded gasoline Recommended Octane: 87 Octane (though 89 may offer slight performance improvement) 🔧 Transmission Standard Type: 4-speed Automatic (most common for this engine/year) Optional Type: 5-speed Automatic (less common, potentially for higher trims or later production) Features Drive Modes: Electronically controlled with overdrive Fluid Type: Kia ATF SP-III or equivalent (manual will specify exact Kia part number) 📐 Dimensions Exterior Length: Approx. 4675 mm (184.1 in) Width: Approx. 1890 mm (74.4 in) Height: Approx. 1780 mm (70.1 in) Wheelbase: Approx. 2700 mm (106.3 in) Interior Seating Capacity: 5 or 7 passengers (depending on configuration) Weights Curb Weight: Approx. 1800-1950 kg (3968-4300 lbs) depending on drivetrain and equipment Towing Capacity: Approx. 5,000 lbs (2,268 kg) with proper equipment and trailer brakes 🛡️ Safety Features Ratings NHTSA Front Impact: 4-Star (Driver), 4-Star (Passenger) for 2005 model year (typical for BL generation) IIHS Side Impact: Good (typical for BL generation) Active Features ABS: Standard Anti-lock Braking System...