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Kia Sorento 2012 2.4L DOHC Workshop Service Repair Manual

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$133.00
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$133.00
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🏷️ Basic Information Identification Make: Kia Model: Sorento Year: 2012 Engine: 2.4L DOHC Generation: Second Generation (XM) Codes Engine Code: G4KE 👋 Introduction Market Position Position: The 2012 Kia Sorento, part of the second-generation XM platform, was positioned as a versatile and value-oriented mid-size SUV, competing with models like the Toyota Highlander, Honda Pilot, and Ford Edge. It offered a blend of passenger comfort, utility, and increasingly sophisticated features. Competitive Analysis Analysis: The Sorento's key advantages at launch included its competitive pricing, generous standard equipment, and a focus on practicality. While not always matching the refinement of some European competitors, it provided a robust and reliable option for families and those needing flexible cargo space. Key Features Features: Key features of the 2012 Sorento included available third-row seating, advanced safety systems, and modern infotainment options. The 2.4L GDI engine offered a good balance of performance and fuel efficiency for its class. 📋 Manual Details Coverage Areas Areas: North America Page Count Count: 1308 Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF (Digital Download) 📖 Manual Coverage Systems Covered Engine: Full coverage: diagnostics, repair, overhaul, specifications for 2.4L DOHC engine. Transmission: Repair and service procedures for automatic transmissions. Drivetrain: Front-wheel drive and all-wheel drive system diagnostics and repair. Suspension: Front and rear suspension component diagnosis, repair, and alignment procedures. Brakes: Hydraulic brake system, ABS, EBD diagnostics, repair, and fluid service. Steering: Power steering system diagnostics and repair. Electrical: Comprehensive electrical system schematics, component testing, and troubleshooting. HVAC: Air conditioning and heating system diagnosis and repair. Body: Exterior and interior body panel repair, door mechanisms, glass replacement, and trim. Restraints: Airbag system diagnostics and repair procedures. Procedures Included Maintenance: Detailed scheduled maintenance tasks, fluid changes, filter replacements. Diagnostics: System-by-system diagnostic trouble codes (DTCs), symptom-based troubleshooting. Repair: Step-by-step repair procedures for all major vehicle components. Overhaul: Engine and transmission overhaul instructions with torque specifications. Adjustment: Wheel alignment, parking brake adjustments. Replacement: Component replacement procedures for commonly serviced parts. Technical Depth Depth: Comprehensive: from basic maintenance and fluid checks to complex engine and transmission rebuilds, electrical system troubleshooting, and bodywork. 📊 Manual Specifications File Format Format: PDF Print Quality Quality: High-resolution scans, clear text, and legible diagrams. Binding Type Type: N/A (Digital Download) Paper Type Type: N/A (Digital Download) Searchability Feature: Searchable text for quick information retrieval. ⚙️ Engine Specifications Primary Engine Engine: 2.4L Lambda II GDI (Gasoline Direct Injection) DOHC Inline-4 Performance Horsepower: 191 hp @ 6,000 rpm Torque: 181 lb-ft @ 4,000 rpm Fuel System System: Gasoline Direct Injection (GDI) Fuel Type Type: Unleaded Gasoline Bore X Stroke Dimensions: 92.0 mm x 90.0 mm Compression Ratio Ratio: 12.5:1 Valvetrain System: Dual Overhead Camshafts (DOHC), 4 valves per cylinder, Continuously Variable Valve Timing (CVVT). Emission Controls System: Catalytic converter, Oxygen sensors, Evaporative Emission Control (EVAP). 🔧 Transmission Standard Type: 6-speed automatic transmission Optional Type: N/A for 2.4L models Features Features: Electronically controlled, Lock-up torque converter. Fluid Type Fluid: Kia ATF SP-IV (or equivalent) Fluid Capacity Capacity: Approximately 7.5 liters (7.9 US quarts) for a dry fill. 📐 Dimensions Exterior Length: 189.1 inches (4,803 mm) Width: 74.2 inches (1,885 mm) Height: 68.1 inches (1,730 mm) (excluding roof rails) Wheelbase Length: 106.3 inches (2,700 mm) Cargo Volume Behind 2Nd Row: 30.0 cubic feet (849 liters) Volume Behind 3Rd Row: 9.6 cubic feet (272 liters) (if equipped with 3rd row) Weights Curb Weight: Approximately 3,860 - 4,000 lbs (1,751 - 1,814 kg) depending on configuration. Towing Capacity: Up to 2,000 lbs (907 kg) with the 2.4L engine. 🛡️ Safety Features Ratings NHTSA Overall: 4 out of 5 stars (overall safety rating for the 2012 Sorento). IIHS Top Safety Pick: Yes (Top Safety Pick for 2012 model year). Active Features Features: Anti-lock Braking System (ABS), Electronic Stability Control (ESC), Traction Control System (TCS), Hill-start Assist Control (HAC), Downhill Brake Control (DBC). Passive Features Features: Front dual-stage airbags, Front side-impact airbags, Full-length side curtain airbags, Active front headrests. 💡 Technology Features Infotainment System: Available infotainment systems included AM/FM/CD/MP3 audio, SiriusXM Satellite Radio, USB/iPod connectivity, auxiliary audio input, and Bluetooth hands-free phone and audio streaming. Higher trims offered navigation systems. Driver Assistance Features: Rearview camera (on some trims), parking assist sensors (optional). Connectivity Features: Bluetooth hands-free system, steering wheel-mounted audio and cruise controls. 🔧 Maintenance Service Intervals Oil Change: Every 7,500 miles (12,000 km) or 12 months, whichever comes first, under normal driving conditions. Air Filter Replacement: Every 30,000 miles (48,000 km) or as needed based on driving environment. Cabin Air Filter Replacement: Every 15,000 miles (24,000 km) or 12 months. Spark Plug Replacement: GDI engines typically have longer-life spark plugs, check manual for specific interval (often 100,000+ miles). Transmission Fluid Change: Recommended every 60,000 miles (96,000 km) under normal conditions, more frequently for severe usage. Fluid Specifications Engine Oil: SAE 0W-20, API SN...
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Kia Sorento 2012 2.4L DOHC Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Kia
Model:
Sorento
Year:
2012
Engine:
2.4L DOHC
Generation:
Second Generation (XM)
Codes
Engine Code:
G4KE
👋 Introduction
Market Position
Position:
The 2012 Kia Sorento, part of the second-generation XM platform, was positioned as a versatile and value-oriented mid-size SUV, competing with models like the Toyota Highlander, Honda Pilot, and Ford Edge. It offered a blend of passenger comfort, utility, and increasingly sophisticated features.
Competitive Analysis
Analysis:
The Sorento's key advantages at launch included its competitive pricing, generous standard equipment, and a focus on practicality. While not always matching the refinement of some European competitors, it provided a robust and reliable option for families and those needing flexible cargo space.
Key Features
Features:
Key features of the 2012 Sorento included available third-row seating, advanced safety systems, and modern infotainment options. The 2.4L GDI engine offered a good balance of performance and fuel efficiency for its class.
📋 Manual Details
Coverage Areas
Areas:
North America
Page Count
Count:
1308
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF (Digital Download)
📖 Manual Coverage
Systems Covered
Engine:
Full coverage: diagnostics, repair, overhaul, specifications for 2.4L DOHC engine.
Transmission:
Repair and service procedures for automatic transmissions.
Drivetrain:
Front-wheel drive and all-wheel drive system diagnostics and repair.
Suspension:
Front and rear suspension component diagnosis, repair, and alignment procedures.
Brakes:
Hydraulic brake system, ABS, EBD diagnostics, repair, and fluid service.
Steering:
Power steering system diagnostics and repair.
Electrical:
Comprehensive electrical system schematics, component testing, and troubleshooting.
HVAC:
Air conditioning and heating system diagnosis and repair.
Body:
Exterior and interior body panel repair, door mechanisms, glass replacement, and trim.
Restraints:
Airbag system diagnostics and repair procedures.
Procedures Included
Maintenance:
Detailed scheduled maintenance tasks, fluid changes, filter replacements.
Diagnostics:
System-by-system diagnostic trouble codes (DTCs), symptom-based troubleshooting.
Repair:
Step-by-step repair procedures for all major vehicle components.
Overhaul:
Engine and transmission overhaul instructions with torque specifications.
Adjustment:
Wheel alignment, parking brake adjustments.
Replacement:
Component replacement procedures for commonly serviced parts.
Technical Depth
Depth:
Comprehensive: from basic maintenance and fluid checks to complex engine and transmission rebuilds, electrical system troubleshooting, and bodywork.
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Quality:
High-resolution scans, clear text, and legible diagrams.
Binding Type
Type:
N/A (Digital Download)
Paper Type
Type:
N/A (Digital Download)
Searchability
Feature:
Searchable text for quick information retrieval.
⚙️ Engine Specifications
Primary Engine
Engine:
2.4L Lambda II GDI (Gasoline Direct Injection) DOHC Inline-4
Performance
Horsepower:
191 hp @ 6,000 rpm
Torque:
181 lb-ft @ 4,000 rpm
Fuel System
System:
Gasoline Direct Injection (GDI)
Fuel Type
Type:
Unleaded Gasoline
Bore X Stroke
Dimensions:
92.0 mm x 90.0 mm
Compression Ratio
Ratio:
12.5:1
Valvetrain
System:
Dual Overhead Camshafts (DOHC), 4 valves per cylinder, Continuously Variable Valve Timing (CVVT).
Emission Controls
System:
Catalytic converter, Oxygen sensors, Evaporative Emission Control (EVAP).
🔧 Transmission
Standard
Type:
6-speed automatic transmission
Optional
Type:
N/A for 2.4L models
Features
Features:
Electronically controlled, Lock-up torque converter.
Fluid Type
Fluid:
Kia ATF SP-IV (or equivalent)
Fluid Capacity
Capacity:
Approximately 7.5 liters (7.9 US quarts) for a dry fill.
📐 Dimensions
Exterior
Length:
189.1 inches (4,803 mm)
Width:
74.2 inches (1,885 mm)
Height:
68.1 inches (1,730 mm) (excluding roof rails)
Wheelbase
Length:
106.3 inches (2,700 mm)
Cargo
Volume Behind 2Nd Row:
30.0 cubic feet (849 liters)
Volume Behind 3Rd Row:
9.6 cubic feet (272 liters) (if equipped with 3rd row)
Weights
Curb Weight:
Approximately 3,860 - 4,000 lbs (1,751 - 1,814 kg) depending on configuration.
Towing
Capacity:
Up to 2,000 lbs (907 kg) with the 2.4L engine.
🛡️ Safety Features
Ratings
NHTSA Overall:
4 out of 5 stars (overall safety rating for the 2012 Sorento).
IIHS Top Safety Pick:
Yes (Top Safety Pick for 2012 model year).
Active Features
Features:
Anti-lock Braking System (ABS), Electronic Stability Control (ESC), Traction Control System (TCS), Hill-start Assist Control (HAC), Downhill Brake Control (DBC).
Passive Features
Features:
Front dual-stage airbags, Front side-impact airbags, Full-length side curtain airbags, Active front headrests.
💡 Technology Features
Infotainment
System:
Available infotainment systems included AM/FM/CD/MP3 audio, SiriusXM Satellite Radio, USB/iPod connectivity, auxiliary audio input, and Bluetooth hands-free phone and audio streaming. Higher trims offered navigation systems.
Driver Assistance
Features:
Rearview camera (on some trims), parking assist sensors (optional).
Connectivity
Features:
Bluetooth hands-free system, steering wheel-mounted audio and cruise controls.
🔧 Maintenance
Service Intervals
Oil Change:
Every 7,500 miles (12,000 km) or 12 months, whichever comes first, under normal driving conditions.
Air Filter Replacement:
Every 30,000 miles (48,000 km) or as needed based on driving environment.
Cabin Air Filter Replacement:
Every 15,000 miles (24,000 km) or 12 months.
Spark Plug Replacement:
GDI engines typically have longer-life spark plugs, check manual for specific interval (often 100,000+ miles).
Transmission Fluid Change:
Recommended every 60,000 miles (96,000 km) under normal conditions, more frequently for severe usage.
Fluid Specifications
Engine Oil:
SAE 0W-20, API SN or higher.
Coolant:
Long-life coolant, mixture of 50% ethylene glycol and 50% deionized water. Refer to Kia P/N 00219-9002, or equivalent.
Brake Fluid:
DOT 3 or DOT 4 Brake Fluid.
Known Issues
Common Problems:
Potential issues include occasional reports of engine oil consumption, minor electrical glitches, and wear on suspension components over time. Some early models of the GDI engines may experience carbon buildup on intake valves if not maintained properly.
Part Numbers
Oil Filter Example:
Kia Genuine P/N 26300-35503 (example, always verify for specific vehicle).
Air Filter Example:
Kia Genuine P/N 28113-3J100 (example, always verify).
Cabin Filter Example:
Kia Genuine P/N 97133-2E000 (example, always verify).
📚 Vehicle History
Brand Heritage
Heritage:
Kia, originating from South Korea, has established itself as a global automotive manufacturer known for offering value, innovation, and increasingly stylish and reliable vehicles. The Sorento represents Kia's commitment to the SUV segment.
Model Evolution
Evolution:
The Sorento debuted in 2002 as a body-on-frame SUV. The second generation (XM), launched for the 2010 model year, marked a significant shift to a unibody construction, transforming it into a more car-like crossover SUV. The 2012 model year saw minor refinements and continued the second-generation platform.
Production
Location:
The 2012 Kia Sorento was primarily produced at Kia's West Point, Georgia, USA plant and its Hwasung plant in South Korea.
🏆 Awards & Recognition
Recognitions
Awards:
The 2012 Kia Sorento was recognized as an IIHS Top Safety Pick, highlighting its strong performance in crash testing and its suite of safety features.
Ratings
Consumer Reports:
Consumer Reports often rated the Sorento favorably for its overall value and practicality, though specific reliability ratings could vary year to year.
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