๐ท๏ธ Basic Information Identification Make: Kioti Manufacturer: Daedong Industrial Co., Ltd. Models Covered: DK75, DK80, DK90 Product Type: Workshop Repair Manual Product Format: PDF Manual Language: English ๐ Introduction Market Position Target Audience: Home workshop mechanics and professional technicians Competitive Analysis Value Proposition: Provides in-depth technical information directly from the manufacturer, ensuring accuracy and completeness for effective maintenance and repair. Key Features Comprehensiveness: Covers all major systems from general specifications to detailed electrical troubleshooting. Accuracy: Official Daedong workshop manual, ensuring factory-correct procedures and specifications. Clarity: Includes exploded views and clear removal/installation procedures. ๐ Manual Details Coverage Areas Primary Coverage: Service, Repair, Troubleshooting, General Specifications Included Sections: General, Engine, Clutch, Transmission, Rear Axle, Brake, Front Axle, Steering, Hydraulics, Electrical Page Count Estimated Page Count: Refer to actual document for definitive count (typically 500+ pages for comprehensive tractor manuals) Manual Type Type: Workshop Service Manual Format File Format: PDF ๐ Manual Coverage Systems Covered Engine System: Detailed overhaul, diagnosis, troubleshooting, component identification (e.g., fuel system, cooling system, lubrication system, starting system) Powertrain System: Clutch service (adjustment, replacement), Transmission repair and overhaul, Rear axle assembly, Front axle assembly (including steering linkage) Braking System: Brake system service, troubleshooting, and repair (likely wet disc or drum brakes depending on specific model configuration) Steering System: Hydraulic steering system diagnosis and repair, steering column and linkage service Hydraulic System: Hydraulic pump, control valve, cylinder, and PTO (Power Take-Off) system service and repair Electrical System: Wiring diagrams, component testing, troubleshooting (starter, alternator, lighting, instrumentation) Procedures Included Maintenance Procedures: Scheduled maintenance, fluid changes, filter replacements, lubrication points Diagnostic Procedures: Troubleshooting charts, symptom-based diagnostics for all major systems Repair Procedures: Step-by-step instructions for disassembly, assembly, and repair of all major components and systems Component Replacement: Detailed guides for replacing parts such as engine components, transmission gears, hydraulic seals, electrical sensors Specifications And Tolerances: Torque values, clearances, fluid capacities, and critical operating parameters Technical Depth Diagnostic Complexity: Advanced, including electrical diagnostics and hydraulic pressure testing Rebuild Capability: Comprehensive, suitable for full engine and transmission rebuilds Component Level Detail: Exploded views with part names for accurate identification and replacement ๐ Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable if produced digitally, enhancing efficiency Print Quality Digital Origin: Stated as 'not a scanned version,' indicating a high-quality digital original Binding Type Binding: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) โ๏ธ Engine Specifications Primary Engine Engine Family: Kioti Diesel Engine (specific model designation not provided, but likely a common series like Daedong's own diesel engines) Performance Horsepower Range: DK75: ~75 HP, DK80: ~80 HP, DK90: ~90 HP (approximate flywheel horsepower, subject to specific configuration and regulations) Torque Characteristics: Detailed torque curves and peak torque figures available within the manual. Fuel System Fuel Type: Diesel Injection System: Likely direct injection with mechanical or electronic control (details in manual). Cooling System Type: Liquid-cooled (details on coolant type and capacity in manual). Lubrication System Oil Type Specification: Specific diesel engine oil grade (e.g., API CJ-4 or higher, SAE 15W-40) will be detailed in the manual. Engine Components Major Overhaul Procedures: Piston and ring replacement, cylinder head service, crankshaft and bearing inspection, valve train adjustment. ๐ง Transmission Standard Transmission Type: Likely a hydrostatic transmission (HST) or a manual synchromesh with shuttle functionality. Specific type (e.g., 12F/12R, 16F/16R, shuttle shift) is model dependent and detailed in the manual. Optional Transmission Options: May include options like creeper gears or different shuttle configurations depending on market and trim level. Features Pto Speeds: Standard PTO speeds (e.g., 540/1000 RPM) and engagement procedures will be covered. Transmission Fluid Specification: Specific tractor transmission fluid (e.g., ISO VG 32/46 or proprietary Kiotidraulic fluid) and capacity will be provided. ๐ Dimensions Exterior Overall Length: Model-specific, detailed in manual (typically 130-150 inches excluding implements). Overall Width: Model-specific, detailed in manual (typically 60-75 inches). Wheelbase: Model-specific, detailed in manual. Weights Operating Weight: Model-specific, detailed in manual (typically 4,000-5,500 lbs without ballast). Drawbar Horsepower: Specific to model, typically around 85-90% of engine horsepower. ๐ก๏ธ Safety Features Ratings Rollover Protection: ROPS (Roll Over Protective Structure) is standard equipment. Manual will cover its inspection and maintenance. Active Features Parking Brake: Service and parking brake system operation and maintenance. Passive Features Operator Presence System: Standard safety feature that disengages PTO and transmission if operator leaves seat. Covered in electrical section. ๐ก Technology Features Infotainment Instrument Panel: Digital and analog gauges for engine RPM, temperature, fuel level, hours of operation, and warning lights. Driver Assistance Cruise Control: Often features cruise control for maintaining engine RPM during PTO or transport operations. Connectivity Diagnostic Ports: May have diagnostic ports for electronic control units (ECUs) if equipped, detailed in electrical section. ๐ง Maintenance Service Intervals Engine Oil Change Interval: Typically every 250 hours of operation or annually, whichever comes first (specifics in manual). Hydraulic Fluid Change Interval: Usually every 1000 hours...
Troubleshooting charts, symptom-based diagnostics for all major systems
Repair Procedures:
Step-by-step instructions for disassembly, assembly, and repair of all major components and systems
Component Replacement:
Detailed guides for replacing parts such as engine components, transmission gears, hydraulic seals, electrical sensors
Specifications And Tolerances:
Torque values, clearances, fluid capacities, and critical operating parameters
Technical Depth
Diagnostic Complexity:
Advanced, including electrical diagnostics and hydraulic pressure testing
Rebuild Capability:
Comprehensive, suitable for full engine and transmission rebuilds
Component Level Detail:
Exploded views with part names for accurate identification and replacement
๐ Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable if produced digitally, enhancing efficiency
Print Quality
Digital Origin:
Stated as 'not a scanned version,' indicating a high-quality digital original
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
โ๏ธ Engine Specifications
Primary Engine
Engine Family:
Kioti Diesel Engine (specific model designation not provided, but likely a common series like Daedong's own diesel engines)
Performance
Horsepower Range:
DK75: ~75 HP, DK80: ~80 HP, DK90: ~90 HP (approximate flywheel horsepower, subject to specific configuration and regulations)
Torque Characteristics:
Detailed torque curves and peak torque figures available within the manual.
Fuel System
Fuel Type:
Diesel
Injection System:
Likely direct injection with mechanical or electronic control (details in manual).
Cooling System
Type:
Liquid-cooled (details on coolant type and capacity in manual).
Lubrication System
Oil Type Specification:
Specific diesel engine oil grade (e.g., API CJ-4 or higher, SAE 15W-40) will be detailed in the manual.
Engine Components
Major Overhaul Procedures:
Piston and ring replacement, cylinder head service, crankshaft and bearing inspection, valve train adjustment.
๐ง Transmission
Standard
Transmission Type:
Likely a hydrostatic transmission (HST) or a manual synchromesh with shuttle functionality. Specific type (e.g., 12F/12R, 16F/16R, shuttle shift) is model dependent and detailed in the manual.
Optional
Transmission Options:
May include options like creeper gears or different shuttle configurations depending on market and trim level.
Features
Pto Speeds:
Standard PTO speeds (e.g., 540/1000 RPM) and engagement procedures will be covered.
Transmission Fluid Specification:
Specific tractor transmission fluid (e.g., ISO VG 32/46 or proprietary Kiotidraulic fluid) and capacity will be provided.
๐ Dimensions
Exterior
Overall Length:
Model-specific, detailed in manual (typically 130-150 inches excluding implements).
Overall Width:
Model-specific, detailed in manual (typically 60-75 inches).
Wheelbase:
Model-specific, detailed in manual.
Weights
Operating Weight:
Model-specific, detailed in manual (typically 4,000-5,500 lbs without ballast).
Drawbar Horsepower:
Specific to model, typically around 85-90% of engine horsepower.
๐ก๏ธ Safety Features
Ratings
Rollover Protection:
ROPS (Roll Over Protective Structure) is standard equipment. Manual will cover its inspection and maintenance.
Active Features
Parking Brake:
Service and parking brake system operation and maintenance.
Passive Features
Operator Presence System:
Standard safety feature that disengages PTO and transmission if operator leaves seat. Covered in electrical section.
๐ก Technology Features
Infotainment
Instrument Panel:
Digital and analog gauges for engine RPM, temperature, fuel level, hours of operation, and warning lights.
Driver Assistance
Cruise Control:
Often features cruise control for maintaining engine RPM during PTO or transport operations.
Connectivity
Diagnostic Ports:
May have diagnostic ports for electronic control units (ECUs) if equipped, detailed in electrical section.
๐ง Maintenance
Service Intervals
Engine Oil Change Interval:
Typically every 250 hours of operation or annually, whichever comes first (specifics in manual).
Hydraulic Fluid Change Interval:
Usually every 1000 hours or biennially (specifics in manual).
Transmission Fluid Check:
Check fluid level regularly, change according to manual's schedule.
Fluid Specifications
Engine Coolant:
A 50/50 mix of ethylene glycol coolant and distilled water, specific type detailed in manual.
Grease Type:
General purpose lithium-based grease, specified in manual.
Known Issues
Common Wear Items:
Clutch packs (if applicable), hydraulic filters, fuel filters, air filters, and PTO clutch wear are common maintenance items.
Troubleshooting Focus Areas:
Hydraulic system performance, PTO engagement issues, and transmission responsiveness are typical areas for troubleshooting.
๐ Vehicle History
Brand Heritage
Manufacturer History:
Daedong Industrial Co., Ltd. is a South Korean manufacturer with a long history in agricultural machinery, established in 1948.
Model Evolution
Kiotidk Series Positioning:
The DK series represents Kiot's range of compact and utility tractors, known for their robust construction and user-friendly features.
Production
Manufacturing Location:
Kiot tractors are manufactured in South Korea.
๐ Awards & Recognition
Recognitions
Industry Recognition:
Kiot tractors are generally well-regarded in the compact and utility tractor market for their reliability and value.
Ratings
Customer Satisfaction:
Customer reviews often highlight ease of use and robust build quality.