Kioti Daedong DK35 DK40 DK450L Tractor Service Parts Catalogue Manual
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Basic Information Identification Make: Kioti Manufacturer: Daedong Model: DK Series Covered Models: DK35, DK40, DK450L Codes Manual Type: Service Parts Catalogue Manual Introduction Market Position Target Audience: Kioti tractor owners, service technicians, parts departments, and equipment dealerships requiring accurate part identification for DK35, DK40, and DK450L models. Competitive Analysis Manual Advantage: Electronic format offers zoomability and clarity superior to some original print versions, aiding in precise part identification. Key Features Ease Of Use: Designed for straightforward part lookup using numbered illustrations and corresponding part numbers, facilitating self-repair and part ordering. Cost Savings: Empowers users to perform their own maintenance and repairs by providing accurate parts information, potentially saving on labor costs. Comprehensive Coverage: Covers a vast array of components across the tractor's main systems, ensuring most serviceable parts are detailed. Manual Details Coverage Areas Engine Components: Cylinder Block, Cylinder Head, Crankshaft, Piston, Camshaft, Fuel Injection System, Cooling System, Lubrication System, Intake and Exhaust Systems. Drivetrain Components: Clutch Assembly, Transmission Case, Main Shaft, Counter Shaft, PTO Shafts, Differential Systems (Front and Rear), Drive Axles. Chassis Components: Front Axle Assembly, Rear Axle Assembly, Steering System (Power Steering Unit, Steering Cylinder), Brake System (Brakes, Pedals, Rods), Wheels and Tires. Hydraulic Systems: Hydraulic Cylinder Assembly, Hydraulic Control System, Main Distributor Valve, Power Lift Control Valve, External Hydraulic Valves, Hydraulic Pump, PTO Clutch Valve. Electrical Systems: Dynamo, Battery, Instruments, Electrical Wiring (implied by context). Operator Station And Body: Bonnet, Fuel Tank, Fuel Filter, Accelerator, Fender, Seat Floor, ROPS Group, Front Weight Group, Sun-Shade (Optional). Page Count Estimated Page Count: Detailed breakdown of page count per section is not provided, but it covers an extensive list of components. Manual Type Manual Type: Service Parts Catalogue Manual Language Language: English Format File Format: PDF Compatibility: All Versions of Windows & Mac Reader Requirement: Adobe PDF Reader Manual Coverage Systems Covered Engine Systems Detailed: Full breakdown of internal engine components, including cylinder block, head, pistons, crankshaft, camshaft, valve train, fuel injection, cooling, and exhaust manifold. Powertrain Systems Detailed: Comprehensive coverage of the clutch mechanism, transmission gears and shafts (main, counter, PTO, creep, shuttle), front wheel drive engagement, and rear differential lock. Hydraulic Systems Detailed: Detailed listing of hydraulic components, including cylinders, control valves (main distributor, power lift), pumps, PTO clutch valve, and associated piping. Steering And Braking Systems Detailed: Component-level breakdown for the power steering unit, steering cylinder, brake pedals, brake system components, and brake rods. Axle And Driveline Systems Detailed: In-depth coverage of front and rear axle assemblies, including differential gears, bevel pinion shafts, and propeller shafts. Procedures Included Part Identification: Crucial for identifying and ordering correct replacement parts through part numbers associated with each component illustration. Assembly Disassembly Guidance: While not explicitly a repair manual, the detailed parts breakdown and nomenclature implicitly guide assembly and disassembly steps for part replacement. Component Lookup: Enables quick and accurate lookup of specific parts for maintenance, repair, or modification. Technical Depth Depth Of Information: Highly detailed, focusing on component identification and relationships within the tractor's major systems. It provides the building blocks for repair and maintenance by specifying the correct parts. Diagnostic Support: Limited direct diagnostic procedures, but essential for identifying faulty components that require replacement. Maintenance Support: Facilitates maintenance by ensuring the correct parts are available for servicing or replacement. Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable within the PDF, enhancing ease of use. Zoom Capability: High resolution allows for significant zooming for detailed part examination on computer. Print Quality Printability: PDF format is printable, allowing for physical copies if desired. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Engine Specifications Primary Engine Engine Family: Likely Daedong diesel engines, specific model numbers (e.g., 3-cylinder) are implied by the tractor model series. Performance Horsepower Range: DK35 (approx. 35 HP), DK40 (approx. 40 HP), DK450L (approx. 45 HP) - Specific power ratings vary by exact sub-model and emissions standards. Torque Specifications: Not specified in product information, but essential for engine performance calculations and diagnostics. Fuel System Fuel Type: Diesel Injection System: Includes detailed sections on Fuel Camshaft and Injection Pump Group, indicating a robust fuel delivery system. Transmission Standard Transmission Type: Likely a manual transmission with multiple speed ranges and PTO options. The extensive list of gears, shafts, and forks supports this. Optional Pto Options: Includes PTO Counter Shaft, PTO Clutch, MID PTO Shaft, and MID PTO Shift Lever, suggesting various PTO configurations or speeds. Features Shuttle Shift Capability: Mention of 'Shuttle Shaft Group' suggests a forward/reverse shuttle functionality. Gear Selection: Main Shift Fork, Main Shift Lever Fork, Range Fork, and Range Lever indicate a sophisticated manual gear selection system. Dimensions Exterior Body Style: Tractor Weights Front Weight Group: Indicates the tractor is designed to accommodate front weights for ballast. Operating Weight: Not specified, but parts related to axles, wheels, and chassis...
Kioti tractor owners, service technicians, parts departments, and equipment dealerships requiring accurate part identification for DK35, DK40, and DK450L models.
Competitive Analysis
Manual Advantage:
Electronic format offers zoomability and clarity superior to some original print versions, aiding in precise part identification.
Key Features
Ease Of Use:
Designed for straightforward part lookup using numbered illustrations and corresponding part numbers, facilitating self-repair and part ordering.
Cost Savings:
Empowers users to perform their own maintenance and repairs by providing accurate parts information, potentially saving on labor costs.
Comprehensive Coverage:
Covers a vast array of components across the tractor's main systems, ensuring most serviceable parts are detailed.
Clutch Assembly, Transmission Case, Main Shaft, Counter Shaft, PTO Shafts, Differential Systems (Front and Rear), Drive Axles.
Chassis Components:
Front Axle Assembly, Rear Axle Assembly, Steering System (Power Steering Unit, Steering Cylinder), Brake System (Brakes, Pedals, Rods), Wheels and Tires.
Hydraulic Systems:
Hydraulic Cylinder Assembly, Hydraulic Control System, Main Distributor Valve, Power Lift Control Valve, External Hydraulic Valves, Hydraulic Pump, PTO Clutch Valve.
Electrical Systems:
Dynamo, Battery, Instruments, Electrical Wiring (implied by context).
Detailed breakdown of page count per section is not provided, but it covers an extensive list of components.
Manual Type
Manual Type:
Service Parts Catalogue Manual
Language
Language:
English
Format
File Format:
PDF
Compatibility:
All Versions of Windows & Mac
Reader Requirement:
Adobe PDF Reader
Manual Coverage
Systems Covered
Engine Systems Detailed:
Full breakdown of internal engine components, including cylinder block, head, pistons, crankshaft, camshaft, valve train, fuel injection, cooling, and exhaust manifold.
Powertrain Systems Detailed:
Comprehensive coverage of the clutch mechanism, transmission gears and shafts (main, counter, PTO, creep, shuttle), front wheel drive engagement, and rear differential lock.
Hydraulic Systems Detailed:
Detailed listing of hydraulic components, including cylinders, control valves (main distributor, power lift), pumps, PTO clutch valve, and associated piping.
Steering And Braking Systems Detailed:
Component-level breakdown for the power steering unit, steering cylinder, brake pedals, brake system components, and brake rods.
Axle And Driveline Systems Detailed:
In-depth coverage of front and rear axle assemblies, including differential gears, bevel pinion shafts, and propeller shafts.
Procedures Included
Part Identification:
Crucial for identifying and ordering correct replacement parts through part numbers associated with each component illustration.
Assembly Disassembly Guidance:
While not explicitly a repair manual, the detailed parts breakdown and nomenclature implicitly guide assembly and disassembly steps for part replacement.
Component Lookup:
Enables quick and accurate lookup of specific parts for maintenance, repair, or modification.
Technical Depth
Depth Of Information:
Highly detailed, focusing on component identification and relationships within the tractor's major systems. It provides the building blocks for repair and maintenance by specifying the correct parts.
Diagnostic Support:
Limited direct diagnostic procedures, but essential for identifying faulty components that require replacement.
Maintenance Support:
Facilitates maintenance by ensuring the correct parts are available for servicing or replacement.
Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable within the PDF, enhancing ease of use.
Zoom Capability:
High resolution allows for significant zooming for detailed part examination on computer.
Print Quality
Printability:
PDF format is printable, allowing for physical copies if desired.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Engine Specifications
Primary Engine
Engine Family:
Likely Daedong diesel engines, specific model numbers (e.g., 3-cylinder) are implied by the tractor model series.
Performance
Horsepower Range:
DK35 (approx. 35 HP), DK40 (approx. 40 HP), DK450L (approx. 45 HP) - Specific power ratings vary by exact sub-model and emissions standards.
Torque Specifications:
Not specified in product information, but essential for engine performance calculations and diagnostics.
Fuel System
Fuel Type:
Diesel
Injection System:
Includes detailed sections on Fuel Camshaft and Injection Pump Group, indicating a robust fuel delivery system.
Transmission
Standard
Transmission Type:
Likely a manual transmission with multiple speed ranges and PTO options. The extensive list of gears, shafts, and forks supports this.
Optional
Pto Options:
Includes PTO Counter Shaft, PTO Clutch, MID PTO Shaft, and MID PTO Shift Lever, suggesting various PTO configurations or speeds.
Features
Shuttle Shift Capability:
Mention of 'Shuttle Shaft Group' suggests a forward/reverse shuttle functionality.
Gear Selection:
Main Shift Fork, Main Shift Lever Fork, Range Fork, and Range Lever indicate a sophisticated manual gear selection system.
Dimensions
Exterior
Body Style:
Tractor
Weights
Front Weight Group:
Indicates the tractor is designed to accommodate front weights for ballast.
Operating Weight:
Not specified, but parts related to axles, wheels, and chassis contribute to overall weight.
Safety Features
Passive Features
Rops Group:
Standard safety feature (Roll-Over Protective Structure) for operator protection.
Active Features
Brake System:
Detailed coverage of brake pedals, brake rods, and the overall brake system is crucial for safe operation.
Differential Lock:
Differential Lock Fork Group suggests a mechanical differential lock for improved traction in difficult conditions.
Technology Features
Infotainment
Instrument Panel:
Includes 'Instrument' in the parts list, indicating basic gauges for engine status (oil pressure, temperature, fuel level, tachometer).
Driver Assistance
Power Steering:
Power Steering Unit Group indicates a power-assisted steering system for improved operator comfort and control.
Connectivity
Electrical System:
Dynamo Group implies an alternator or generator system for battery charging and electrical component operation.
Maintenance
Service Intervals
Service Schedule:
Not provided in product description, but a complete service manual would detail intervals for oil changes, filter replacements, and inspections.
Fluid Specifications
Engine Oil:
Not specified, but typical for Daedong diesel engines would be API CJ-4 or similar heavy-duty diesel engine oil.
Hydraulic Fluid:
Not specified, but typically a universal tractor transmission oil (UTTO) or hydraulic oil meeting specific viscosity and additive requirements.
Transmission Fluid:
Not specified, likely the same as hydraulic fluid if it's a shared reservoir.
Known Issues
Common Wear Items:
Based on component coverage, typical wear items would include clutch components, brake pads/discs, seals, filters, and hydraulic hoses.
Common Issues
Engine Related Issues:
While not listed, typical diesel engine issues can involve fuel injection system maintenance, glow plugs, and cooling system integrity.
Vehicle History
Brand Heritage
Brand Origin:
Kioti is a brand of Daedong Industrial Co., Ltd., a South Korean manufacturer with a long history in agricultural machinery.
Model Evolution
Dk Series Development:
The DK series represents Kioti's line of compact and utility tractors, known for their versatility and robust construction.
Production
Manufacturing Location:
South Korea
Awards & Recognition
Recognitions
Brand Reputation:
Kioti tractors are generally regarded as reliable and good value in the compact tractor market.
Certifications
Standards Compliance:
Tractors are built to meet relevant agricultural equipment safety and emissions standards, which this manual supports through part identification.