Kioti Daedong DK50S DK55 DK501 DK551 Tractor Service Repair Manual
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Basic Information Identification Make: Kioti Daedong Model: DK50S, DK55, DK501, DK551 Model Variants: DK50S, DK55, DK501, DK551 Introduction Market Position Market Segment: Compact Utility Tractors Key Features Manual Advantage: Electronic format allows zooming, easy part identification via page numbers Competitive Analysis Competitor Comparison: Competes with models from manufacturers such as John Deere (e.g., 3E, 3R series), Kubota (e.g., L series), Mahindra (e.g., Max series), and Massey Ferguson. Manual Details Coverage Manual Type: Service Repair Manual Language: English Applicable Model Years: The manual likely covers a range of production years for these models, typically from their introduction until recent revisions. Exact years depend on the specific edition. (e.g., potentially 2005-2015 or broader). Format File Format: PDF Compatibility: All Versions of Windows & Mac Requirements: Adobe PDF Reader Manual Coverage Systems Systems Covered: General Information, Engine, Clutch, Transmission, Rear Axle, Brake System, Front Axle, Steering System, Hydraulic System, Cabin, Electrical System Specific Systems Detailed: Engine (cooling, lubrication, fuel, intake, exhaust), Power Take-Off (PTO) system, PTO clutch, transmission components (gears, bearings, shafts, synchronizers if applicable), differential lock, braking system (service brake, parking brake), front and rear axle assemblies, steering mechanism (hydrostatic power steering), hydraulic pump, control valves, cylinders, implement lift and tilt systems, electrical system (starter, alternator, battery, lighting, wiring harnesses, fuses, relays). Cabin Systems: Details on cabin structure, operator seat, controls, dashboard layout, and potentially HVAC system components if equipped. Procedures Procedures Included: Step-by-step repair instructions, maintenance procedures, troubleshooting guidance Repair Procedures: Engine overhaul, clutch replacement, transmission disassembly and reassembly, axle repair, brake caliper and pad replacement, hydraulic system bleeding and component replacement, steering system adjustments and component replacement, electrical troubleshooting and component repair/replacement, cabin climate control system service (if applicable). Troubleshooting Guides: Includes systematic troubleshooting steps for common operational problems and system failures, aiding in efficient diagnosis. Depth Technical Depth: Comprehensive, detailed repair and maintenance from basic to advanced Rebuild Procedures: The manual provides detailed instructions for complete disassembly, inspection, repair, and reassembly of major components, enabling full engine, transmission, and axle rebuilds. Technical Depth Diagnostic Capabilities: Detailed troubleshooting flowcharts, diagnostic codes (if applicable for electronic components), specifications for component testing (e.g., hydraulic pressure tests, resistance checks for electrical components). Manual Specifications File Attributes Print Quality: High-resolution, zoomable for clarity Searchability: PDF format allows for text searching of keywords, significantly improving efficiency in locating information. Binding Type Binding Type: Digital (PDF download) Engine Specifications Primary Engine Engine Family: Kioti Daedong Diesel Engine Engine Model Code: Specific engine model codes are not provided but are typically prefixed with 'LK' for Kioti engines (e.g., LK3C100 for a 3-cylinder engine variant). Cylinder Count: Typically 3 or 4 cylinders for engines in this horsepower range. Bore And Stroke: Specific dimensions would be detailed in the manual but are characteristic of compact diesel engines for this power output. Performance Horsepower Range: Likely in the 50-55 HP range for DK50 and DK55 models (specific to engine variant) Torque Output: Estimated to be in the 100-120 lb-ft range for 50-55 HP engines, crucial for pulling power. Fuel System Fuel Type: Diesel Injection Type: Indirect injection or direct injection diesel (dependent on specific engine model). Cooling System Cooling Method: Water-cooled, pressurized system with a radiator and fan. Transmission Standard Transmission Transmission Type: Likely a manual transmission, potentially with synchronized gears, or a hydrostatic transmission (HST) depending on specific model variant within the DK series. Features Drive System: 4WD (Four-Wheel Drive) is standard for this class of tractor. Pto Speeds: Typically offers 540 RPM PTO speed, with a potential for a 540 Economy (Eco) PTO speed and/or a Ground Speed PTO (GSPTO) option. Optional Transmission Hst Availability: Many Kioti DK series tractors offer an optional Hydrostatic Transmission (HST) for easier operation. Fluid Specifications Transmission Fluid Type: Kioti's proprietary hydraulic/transmission fluid or an equivalent meeting specifications (e.g., ISO VG 46 or universal tractor transmission fluid - UTTO). Refer to manual for exact spec. Dimensions Weights Operating Weight: Typically in the range of 3,500 - 4,500 lbs (specific to configuration, e.g., with/without loader) Drawbar Pull Capacity: Significant for its size, enabling the towing of implements and trailers. Front Axle Weight Capacity: Rated to support front-end loader loads (specific capacity in manual). Exterior Wheelbase: Approximately 70-75 inches (1780-1905 mm) for this class. Ground Clearance: Around 12-15 inches (300-380 mm), depending on tire size and axle configuration. Overall Length: Typically in the range of 11-13 feet (3350-3960 mm). Overall Width: Around 5-6 feet (1520-1830 mm) depending on tire size. Safety Features Ratings Rollover Protection: ROPS (Roll Over Protective Structure) is standard, often with a folding capability for low-clearance storage. Active Features Braking System Type: Internal expanding shoe or wet disc brakes on rear axle (wet disc preferred for durability and performance). Passive Features Seatbelt: Seatbelt for operator safety when ROPS is in use. Technology Features Infotainment Operator Interface: Basic operator controls, dashboard indicators for...
Electronic format allows zooming, easy part identification via page numbers
Competitive Analysis
Competitor Comparison:
Competes with models from manufacturers such as John Deere (e.g., 3E, 3R series), Kubota (e.g., L series), Mahindra (e.g., Max series), and Massey Ferguson.
Manual Details
Coverage
Manual Type:
Service Repair Manual
Language:
English
Applicable Model Years:
The manual likely covers a range of production years for these models, typically from their introduction until recent revisions. Exact years depend on the specific edition. (e.g., potentially 2005-2015 or broader).
Format
File Format:
PDF
Compatibility:
All Versions of Windows & Mac
Requirements:
Adobe PDF Reader
Manual Coverage
Systems
Systems Covered:
General Information, Engine, Clutch, Transmission, Rear Axle, Brake System, Front Axle, Steering System, Hydraulic System, Cabin, Electrical System
Specific Systems Detailed:
Engine (cooling, lubrication, fuel, intake, exhaust), Power Take-Off (PTO) system, PTO clutch, transmission components (gears, bearings, shafts, synchronizers if applicable), differential lock, braking system (service brake, parking brake), front and rear axle assemblies, steering mechanism (hydrostatic power steering), hydraulic pump, control valves, cylinders, implement lift and tilt systems, electrical system (starter, alternator, battery, lighting, wiring harnesses, fuses, relays).
Cabin Systems:
Details on cabin structure, operator seat, controls, dashboard layout, and potentially HVAC system components if equipped.
Engine overhaul, clutch replacement, transmission disassembly and reassembly, axle repair, brake caliper and pad replacement, hydraulic system bleeding and component replacement, steering system adjustments and component replacement, electrical troubleshooting and component repair/replacement, cabin climate control system service (if applicable).
Troubleshooting Guides:
Includes systematic troubleshooting steps for common operational problems and system failures, aiding in efficient diagnosis.
Depth
Technical Depth:
Comprehensive, detailed repair and maintenance from basic to advanced
Rebuild Procedures:
The manual provides detailed instructions for complete disassembly, inspection, repair, and reassembly of major components, enabling full engine, transmission, and axle rebuilds.
Technical Depth
Diagnostic Capabilities:
Detailed troubleshooting flowcharts, diagnostic codes (if applicable for electronic components), specifications for component testing (e.g., hydraulic pressure tests, resistance checks for electrical components).
Manual Specifications
File Attributes
Print Quality:
High-resolution, zoomable for clarity
Searchability:
PDF format allows for text searching of keywords, significantly improving efficiency in locating information.
Binding Type
Binding Type:
Digital (PDF download)
Engine Specifications
Primary Engine
Engine Family:
Kioti Daedong Diesel Engine
Engine Model Code:
Specific engine model codes are not provided but are typically prefixed with 'LK' for Kioti engines (e.g., LK3C100 for a 3-cylinder engine variant).
Cylinder Count:
Typically 3 or 4 cylinders for engines in this horsepower range.
Bore And Stroke:
Specific dimensions would be detailed in the manual but are characteristic of compact diesel engines for this power output.
Performance
Horsepower Range:
Likely in the 50-55 HP range for DK50 and DK55 models (specific to engine variant)
Torque Output:
Estimated to be in the 100-120 lb-ft range for 50-55 HP engines, crucial for pulling power.
Fuel System
Fuel Type:
Diesel
Injection Type:
Indirect injection or direct injection diesel (dependent on specific engine model).
Cooling System
Cooling Method:
Water-cooled, pressurized system with a radiator and fan.
Transmission
Standard Transmission
Transmission Type:
Likely a manual transmission, potentially with synchronized gears, or a hydrostatic transmission (HST) depending on specific model variant within the DK series.
Features
Drive System:
4WD (Four-Wheel Drive) is standard for this class of tractor.
Pto Speeds:
Typically offers 540 RPM PTO speed, with a potential for a 540 Economy (Eco) PTO speed and/or a Ground Speed PTO (GSPTO) option.
Optional Transmission
Hst Availability:
Many Kioti DK series tractors offer an optional Hydrostatic Transmission (HST) for easier operation.
Fluid Specifications
Transmission Fluid Type:
Kioti's proprietary hydraulic/transmission fluid or an equivalent meeting specifications (e.g., ISO VG 46 or universal tractor transmission fluid - UTTO). Refer to manual for exact spec.
Dimensions
Weights
Operating Weight:
Typically in the range of 3,500 - 4,500 lbs (specific to configuration, e.g., with/without loader)
Drawbar Pull Capacity:
Significant for its size, enabling the towing of implements and trailers.
Front Axle Weight Capacity:
Rated to support front-end loader loads (specific capacity in manual).
Exterior
Wheelbase:
Approximately 70-75 inches (1780-1905 mm) for this class.
Ground Clearance:
Around 12-15 inches (300-380 mm), depending on tire size and axle configuration.
Overall Length:
Typically in the range of 11-13 feet (3350-3960 mm).
Overall Width:
Around 5-6 feet (1520-1830 mm) depending on tire size.
Safety Features
Ratings
Rollover Protection:
ROPS (Roll Over Protective Structure) is standard, often with a folding capability for low-clearance storage.
Active Features
Braking System Type:
Internal expanding shoe or wet disc brakes on rear axle (wet disc preferred for durability and performance).
Passive Features
Seatbelt:
Seatbelt for operator safety when ROPS is in use.
Technology Features
Infotainment
Operator Interface:
Basic operator controls, dashboard indicators for engine status, PTO engagement, lights, etc.
Instrument Panel Features:
Includes tachometer, engine temperature gauge, fuel gauge, hour meter, warning lights for oil pressure, battery charge, coolant temperature, parking brake, and PTO engagement.
Driver Assistance
Traction Control:
Engageable 4WD system provides enhanced traction.
Lighting System:
Includes headlights, taillights, brake lights, and work lights (often front-mounted).
Maintenance
Service Intervals
Engine Oil Change:
Typically every 250 hours or annually, whichever comes first (refer to manual for exact specification)
Transmission Fluid Change:
Recommended every 500 hours or annually. Filter replacement at similar intervals.
Fluid Specifications
Engine Oil Type:
API Service Category CD or CE, SAE 15W-40 (refer to manual for exact specification and capacity)
Hydraulic Fluid Type:
Kioti Tractor Hydraulic Fluid or equivalent meeting ISO VG 46, designed for tractors with wet brakes and power steering.
Coolant Type:
Ethylene glycol-based antifreeze mixed with distilled water, typically 50/50 ratio. Specific type (e.g., OAT, HOAT) should be confirmed in manual.
Grease Type:
Lithium-based multi-purpose grease (NLGI #2) for lubrication points.
Known Issues
Common Wear Items:
Hydraulic filters, air filters, fuel filters, clutch plates (depending on usage), wear on PTO shaft or implement connection points.
Electrical Gremlins:
While generally reliable, some units may experience issues with wiring harness chafing or connector corrosion in harsh environments, requiring careful inspection and repair.
Hydraulic System Performance:
Loss of hydraulic power or slow response can indicate a worn pump, internal leaks in cylinders or valves, or a clogged hydraulic filter.
Pto Engagement Issues:
Slipping or hesitant PTO engagement can be due to worn PTO clutch plates or low hydraulic fluid pressure.
Maintenance Schedule Summary
Daily Checks:
Check engine oil level, coolant level, hydraulic fluid level, tire pressure, clean air intake screens, inspect for leaks.
Daedong Industrial Co., Ltd. (Kioti's parent company) has a long history of manufacturing agricultural machinery, with Kioti being its international brand.
Model Evolution
Series Introduction:
The DK series represents Kioti's line of compact and sub-compact utility tractors, known for their robust construction and value.
Dk Series Positioning:
The DK series is positioned as a versatile and reliable workhorse for small to medium-sized farms, homesteads, and property maintenance.
Awards & Recognition
Recognitions
Value Proposition:
Kioti tractors are generally recognized for offering strong value for their feature set and capabilities within the compact tractor market.