This comprehensive Kohler K 482, K 532, K 582, K 662 service manual provides a detailed guide for maintaining and repairing your twin-cylinder engine. The manual covers a wide range of topics, including operating instructions, service schedules, lubrication, air intake, fuel system, governor, ignition systems, electrical systems, engine-general services, inspection and disassembly, engine reconditioning, reassembly, special fuel systems, modifications, accessories, specifications, and tolerances.
The manual begins with operating instructions, covering pre-start procedures, starting and stopping the engine, and troubleshooting common issues. It then delves into lubrication, explaining oil level checks, oil type selection, run-in oil recommendations, oil change procedures, oil filter maintenance, and oil pressure and pump systems.
Next, the manual explores the air intake system, discussing dry type air cleaners, multi-phase air cleaners, and oil bath air cleaners. It then moves on to the fuel system, covering gasoline carburetors, automatic chokes, fuel pumps, and fuel filters.
The manual also provides detailed information on the governor system, including explanations of K482 and K662 governors. It then explores ignition systems, covering operational tests, spark plug maintenance, breaker points, ignition coils, condensers, magnetos (for K662 models), and ignition timing.
The electrical systems section covers battery maintenance, voltage regulators, and generators. The manual then addresses engine-general services, including cooling system maintenance, cylinder head service, valve and tappet clearance adjustments, crankcase breather systems, engine storage instructions, crankcase vacuum tests, and compression tests.
For more advanced repairs, the manual covers inspection and disassembly procedures, providing step-by-step instructions for taking the engine apart. It then delves into engine reconditioning, explaining how to repair or replace components like the cylinder block, crankshaft, piston rings, piston-rod assemblies, connecting rods, valves, valve mechanism, cylinder heads, and ring gear.
The manual concludes with a comprehensive reassembly guide, outlining the steps for putting the engine back together and providing run-in instructions. It also covers special fuel systems, modifications, and accessories, making it a valuable resource for both novice and experienced mechanics. The manual concludes with detailed specifications and tolerances, as well as torque values and sequences for all fasteners.
The Kohler K-series engines, encompassing the K 482, K 532, K 582, and K 662 models, are renowned for their durability and reliability, making them a popular choice for a wide range of applications. These air-cooled, gasoline-powered twin-cylinder engines boast impressive power outputs. The K 482 delivers 12.5 horsepower, while the K 532, K 582, and K 662 models offer 16, 20, and 25 horsepower, respectively. These engines are widely used in various equipment, including lawn mowers, generators, pressure washers, and other outdoor power tools. Their robust construction featuring cast-iron cylinder liners ensures long-lasting performance even under demanding conditions. The Kohler K-series engines are known for their easy maintenance, simplifying ownership and upkeep.
The Kohler K-series engines boast a number of features that enhance their performance and reliability. Notably, the overhead valve (OHV) design optimizes combustion efficiency for increased power and fuel economy. The patented Kohler Magnum engine technology further contributes to improved power and fuel efficiency. The rugged, cast-iron construction of the engine and its components provides exceptional durability. Moreover, the integrated recoil starter system allows for easy engine starting, while the optional electric start option provides added convenience. The Kohler K-series engines are designed with user-friendliness in mind, featuring readily accessible service points for routine maintenance and repairs. With their combination of power, durability, and ease of use, the Kohler K-series engines continue to be a dependable choice for power applications across various industries.