๐ท๏ธ Basic Information Identification Make: Komatsu Model: 210M Dump Truck Product Name: Komatsu 210M Dump Truck Operation & Maintenance Manual Generation Applicable Serial Numbers: BFA40DP thru EP, 24577 thru 24647, A10609 thru A10624 Codes Manual Identifier: A10609 thru A10624 ๐ Introduction Market Position Class: Construction Equipment / Heavy Machinery Application Sectors: Primary use in construction, mining, quarrying, road building, and general heavy material transport. Competitive Analysis Segment: Medium-duty dump trucks for mining, construction, and quarry applications. Key Features Manual Benefit: Enables operators and maintenance personnel to achieve peak performance through effective, economical, and safe machine operation and maintenance. Manual Scope: This manual serves as a primary reference for users to understand and effectively manage the Komatsu 210M Dump Truck throughout its operational life. ๐ Manual Details Coverage Areas Areas Covered: Operation, Handling, Lubrication, Maintenance, Checking, Adjustment, Operator Controls, Instruments, Safety Procedures Page Count Page Count Estimate: N/A (Digital Manual) Manual Type Type: Operation & Maintenance Manual User Focus: Designed for both operational users (operators) and technical users (maintenance personnel). Language Language: English Format Format: PDF Digital Features: Searchable text allows for quick location of specific information. Bookmarks enhance navigation. ๐ Manual Coverage Systems Covered Vehicle Systems: General Operation, Operator Controls, Instruments, Lubrication Systems, Maintenance Procedures, Safety Systems Electrical System: While not explicitly listed as a separate section, electrical system checks and basic troubleshooting related to starting and operational controls are typically included in such manuals. Hydraulic System: The manual will cover procedures for checking hydraulic fluid levels, filter maintenance, and basic system checks related to dump bed operation. Procedures Included Maintenance And Repair Procedures: Lubrication intervals and specifications, Checking procedures, Adjustment procedures, Routine maintenance tasks, Safe operating practices Troubleshooting: The manual's focus on checking and adjustment implies that basic troubleshooting steps for common operational issues will be present. Safety Checks: Procedures for pre-operation safety checks and post-operation inspections are fundamental to this type of manual. Adjustment Procedures: Details on adjusting control linkages, brake systems, and other mechanical components to maintain optimal performance. Technical Depth Depth: Comprehensive operational guidance and preventative maintenance procedures for optimal performance and longevity. Diagnostic Level: Aimed at operator and maintenance personnel, covering routine diagnostics and preventative measures rather than deep electronic diagnostics. ๐ Manual Specifications File Format Compatibility: Adobe PDF Reader, Compatible with Windows, Mac, Linux, iOS, Android Portability: Downloadable and can be saved to hard-drive or burned to CD-ROM for offline access. Accessibility: The PDF format ensures broad accessibility across virtually all modern computing and mobile devices. Print Quality Quality Attributes: 100% Complete, Intact, No Missing/Corrupt Pages, Bookmarked, Searchable Usability: Bookmarked and searchable format significantly reduces time spent searching for critical information during operation or maintenance. Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) โ๏ธ Engine Specifications Primary Engine Engine Type: Komatsu Diesel (Specific model not detailed in product info, but expected to be robust for heavy-duty use). Engine Cooling System: Manual would detail coolant type, capacity, and maintenance requirements for the engine's cooling system. Engine Maintenance: Covers oil changes, filter replacements, air intake system maintenance, and cooling system checks. Performance Power And Torque: Not specified in product information, but typical for its class would be substantial horsepower and torque for hauling capacity. Fuel System Fuel Type: Diesel Emission Control: Depending on the production year indicated by the serial numbers, the engine would likely incorporate emission control technologies relevant to its market. ๐ง Transmission Standard Transmission Type: Likely a heavy-duty automatic or powershift transmission designed for demanding off-road conditions and variable load hauling. Optional Transmission Options: Not specified in product information. Features Transmission Features: Designed for durability and efficient power delivery under heavy loads and rough terrain. Torque Converter: Likely equipped with a torque converter for smooth power transfer and load absorption. Gear Selection: Manual would detail how to select appropriate gears for different hauling conditions and terrain. ๐ Dimensions Exterior Vehicle Dimensions: Specific dimensions not provided in product information, but indicative of a medium-duty dump truck chassis. Interior Operator Cabin: Designed for operator comfort and visibility, with controls and instrumentation for efficient operation. Cargo Dump Body Capacity: Not specified, but typical for a 21-ton class machine. Weights Operating Weight: Not specified, but a 21-ton class machine would have a significant operating weight. Payload Capacity: While not explicitly stated, the '210' in the model number often relates to tonnage, suggesting a payload capacity around 21 metric tons. Gross Vehicle Weight Rating: Not specified, but would be a critical factor for safe operation and payload management. ๐ก๏ธ Safety Features Ratings Safety Standards: Manual emphasizes safe machine operation and maintenance. Specific safety ratings are not detailed in the product description. Operator Safety Guidelines: The 'SAFETY' section within the manual is crucial for understanding specific hazards, protective measures, and safe operating procedures. Active Features Operator Assistance: Manual covers operator controls and equipment, implying...
Designed for both operational users (operators) and technical users (maintenance personnel).
Language
Language:
English
Format
Format:
PDF
Digital Features:
Searchable text allows for quick location of specific information. Bookmarks enhance navigation.
๐ Manual Coverage
Systems Covered
Vehicle Systems:
General Operation, Operator Controls, Instruments, Lubrication Systems, Maintenance Procedures, Safety Systems
Electrical System:
While not explicitly listed as a separate section, electrical system checks and basic troubleshooting related to starting and operational controls are typically included in such manuals.
Hydraulic System:
The manual will cover procedures for checking hydraulic fluid levels, filter maintenance, and basic system checks related to dump bed operation.
The manual's focus on checking and adjustment implies that basic troubleshooting steps for common operational issues will be present.
Safety Checks:
Procedures for pre-operation safety checks and post-operation inspections are fundamental to this type of manual.
Adjustment Procedures:
Details on adjusting control linkages, brake systems, and other mechanical components to maintain optimal performance.
Technical Depth
Depth:
Comprehensive operational guidance and preventative maintenance procedures for optimal performance and longevity.
Diagnostic Level:
Aimed at operator and maintenance personnel, covering routine diagnostics and preventative measures rather than deep electronic diagnostics.
๐ Manual Specifications
File Format
Compatibility:
Adobe PDF Reader, Compatible with Windows, Mac, Linux, iOS, Android
Portability:
Downloadable and can be saved to hard-drive or burned to CD-ROM for offline access.
Accessibility:
The PDF format ensures broad accessibility across virtually all modern computing and mobile devices.
Print Quality
Quality Attributes:
100% Complete, Intact, No Missing/Corrupt Pages, Bookmarked, Searchable
Usability:
Bookmarked and searchable format significantly reduces time spent searching for critical information during operation or maintenance.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
โ๏ธ Engine Specifications
Primary Engine
Engine Type:
Komatsu Diesel (Specific model not detailed in product info, but expected to be robust for heavy-duty use).
Engine Cooling System:
Manual would detail coolant type, capacity, and maintenance requirements for the engine's cooling system.
Engine Maintenance:
Covers oil changes, filter replacements, air intake system maintenance, and cooling system checks.
Performance
Power And Torque:
Not specified in product information, but typical for its class would be substantial horsepower and torque for hauling capacity.
Fuel System
Fuel Type:
Diesel
Emission Control:
Depending on the production year indicated by the serial numbers, the engine would likely incorporate emission control technologies relevant to its market.
๐ง Transmission
Standard
Transmission Type:
Likely a heavy-duty automatic or powershift transmission designed for demanding off-road conditions and variable load hauling.
Optional
Transmission Options:
Not specified in product information.
Features
Transmission Features:
Designed for durability and efficient power delivery under heavy loads and rough terrain.
Torque Converter:
Likely equipped with a torque converter for smooth power transfer and load absorption.
Gear Selection:
Manual would detail how to select appropriate gears for different hauling conditions and terrain.
๐ Dimensions
Exterior
Vehicle Dimensions:
Specific dimensions not provided in product information, but indicative of a medium-duty dump truck chassis.
Interior
Operator Cabin:
Designed for operator comfort and visibility, with controls and instrumentation for efficient operation.
Cargo
Dump Body Capacity:
Not specified, but typical for a 21-ton class machine.
Weights
Operating Weight:
Not specified, but a 21-ton class machine would have a significant operating weight.
Payload Capacity:
While not explicitly stated, the '210' in the model number often relates to tonnage, suggesting a payload capacity around 21 metric tons.
Gross Vehicle Weight Rating:
Not specified, but would be a critical factor for safe operation and payload management.
๐ก๏ธ Safety Features
Ratings
Safety Standards:
Manual emphasizes safe machine operation and maintenance. Specific safety ratings are not detailed in the product description.
Operator Safety Guidelines:
The 'SAFETY' section within the manual is crucial for understanding specific hazards, protective measures, and safe operating procedures.
Active Features
Operator Assistance:
Manual covers operator controls and equipment, implying features for safe and efficient operation.
Warning Indicators:
The manual will explain the function of all dashboard indicators and warning lights, crucial for immediate issue identification.
Passive Features
Machine Safety Design:
Focus on robust construction and reliable systems for heavy-duty use, with emphasis on safe maintenance procedures.
๐ก Technology Features
Infotainment
Operator Interface:
Focus is on functional instrumentation and controls for machine operation, not typical infotainment systems.
Driver Assistance
Operational Aids:
Manual covers operator controls and instruments, which are the primary 'assistance' features for this type of machinery.
Connectivity
Telematics:
Not specified in product information, but modern heavy equipment may include telematics for remote monitoring and diagnostics.
๐ง Maintenance
Service Intervals
Recommended Intervals:
Detailed in the manual, covering daily checks, periodic lubrication, filter changes, and major service intervals.
Maintenance Philosophy:
Emphasizes preventative maintenance to ensure reliability, efficiency, and safety, reducing costly downtime.
Lubrication Points:
Detailed diagrams and schedules for greasing all necessary lubrication points on the chassis, suspension, and powertrain.
Fluid Specifications
Lubricants And Coolant:
The manual will specify exact fluid types, viscosity grades, and capacities for engine oil, hydraulic fluid, transmission fluid, coolant, and greases, adhering to Komatsu's proprietary specifications.
Filter Part Numbers:
The manual would typically list OEM part numbers for all replaceable filters (oil, fuel, hydraulic, air).
Known Issues
Common Wear Points:
Manual likely provides guidance on inspecting and maintaining high-wear components such as chassis pivots, brake systems, and hydraulic cylinders.
Component Lifespan Considerations:
Guidance on expected service life for wear parts and preventative replacement strategies.
๐ Vehicle History
Brand Heritage
Manufacturer Reputation:
Komatsu is a globally recognized manufacturer of construction and mining equipment, known for durability and performance.
Model Evolution
Product Line:
The 210M likely represents a generation of Komatsu's medium-duty dump truck offerings, evolving with technological advancements and user feedback.
Industry Context:
Dump trucks like the 210M are essential workhorses in sectors requiring efficient material transport, with models evolving to meet stricter emissions standards and improve fuel efficiency.
Production
Manufacturing Details:
Serial numbers indicate a specific production run. Komatsu manufactures globally.