๐ท๏ธ Basic Information Identification Make: Komatsu Model: 930E-2 Vehicle Type: Dump Truck Serial Number Range: A30121 thru A30155 Engine Identifier: Cummins QSK60 ๐ Introduction Market Position Market Segment: Large mining and heavy-duty construction equipment. Competitive Analysis Key Competitors: Caterpillar (e.g., 793 Series), Liebherr (e.g., T 284), Hitachi (e.g., EH5000). Key Features Purpose: Designed for ultra-class material handling in demanding mining environments. Manual Value Proposition: Enables operators and maintenance personnel to achieve peak performance through effective, economical, and safe machine operation and maintenance. ๐ Manual Details Coverage Areas Manual Coverage Scope: Operation, Handling, Lubrication, Maintenance, Checking, and Adjustment Page Count Total Pages: 158 Manual Type Manual Type: Operation & Maintenance Manual Language Language: English Format File Format: PDF Compatibility: Windows, Mac, Linux, iOS, Android Requirements Software Requirements: Adobe PDF Reader ๐ Manual Coverage Systems Covered Engine System: Covers operation, maintenance, and checks for the Cummins QSK60 engine. Powertrain System: Details procedures for operation and maintenance of the truck's powertrain. Hydraulic System: Includes procedures for handling, maintenance, checking, and adjustment of hydraulic systems. Electrical System: Addresses operation and maintenance aspects of the electrical systems. Brake System: Covers operational procedures and maintenance for the braking systems. Steering System: Details operation and maintenance for the truck's steering mechanism. Body And Chassis: Includes information on handling and general maintenance of the dump truck body and chassis. Procedures Included Pre Operation Checks: Covers pre-operation checks to ensure safe and efficient operation. Daily Maintenance: Details daily lubrication, checking, and maintenance tasks. Scheduled Maintenance: Provides guidance on scheduled maintenance activities. Troubleshooting: Offers procedures for checking and diagnosing issues for peak performance. Lubrication Procedures: Specifies lubrication points, schedules, and recommended lubricants. Adjustment Procedures: Covers necessary adjustments to various systems for optimal operation. Technical Depth Technical Depth: Comprehensive coverage from basic operation to detailed maintenance and checking procedures. Diagnostic Capabilities: Aids in identifying and resolving operational issues to maintain peak performance. Repair Guidance: Provides foundational knowledge for maintenance personnel to understand machine functionality and care. ๐ Manual Specifications File Format File Format Details: Digital PDF file, fully searchable and bookmarked for easy navigation. Print Quality Print Quality: High-quality PDF optimized for printing and digital viewing. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Delivery Method Delivery Method: Instant Download Completeness Completeness Guarantee: 100% complete and intact, with no missing or corrupt pages/sections. โ๏ธ Engine Specifications Primary Engine Engine Make: Cummins Engine Model: QSK60 Engine Type: V16, four-stroke, turbocharged, aftercooled diesel engine. Performance Engine Horsepower: Typically around 1600-2300 HP depending on configuration (specifics would be in manual). Engine Torque: Significant torque output for heavy hauling (specifics would be in manual). Fuel System Fuel System Type: High-pressure common rail fuel injection system (ECM controlled). Lubrication Lubrication System: Pressurized, full-flow lubrication system with oil cooler and bypass filtration. Cooling System Cooling System Type: Jacket water cooling system with heat exchanger, typically robust for heavy-duty operation. ๐ง Transmission Standard Transmission Type: Komatsu Advanced Transmission System (KATS) - often an AC electric drive system for ultra-class trucks. Optional Optional Transmission: N/A (Typically integrated electric drive for this class) Features Drive System: AC electric drive system powered by an engine-driven generator. Transmission Control: Electronic control system for optimal power delivery and gradeability. ๐ Dimensions Exterior Overall Length: Approx. 14.5 meters (47.5 ft) (specifics would be in manual). Overall Width: Approx. 7.3 meters (24 ft) (specifics would be in manual). Overall Height: Approx. 5.5 meters (18 ft) (specifics would be in manual). Weights Operating Weight: Approx. 160-180 tons (specifics would be in manual). Payload Capacity: Approx. 180-200 US tons (163-181 metric tons) (specifics would be in manual). Cargo Body Capacity Heaped: Approx. 110-130 cubic meters (145-170 cubic yards) (specifics would be in manual). ๐ก๏ธ Safety Features Ratings Safety Focus: Manual includes a dedicated 'SAFETY' section covering operation and maintenance hazards. Active Features Operator Assistance: Procedures focus on safe operation to prevent accidents and ensure operator control. Passive Features Machine Design: The vehicle's inherent design includes safety features for large equipment operation (details likely in manual). ๐ก Technology Features Infotainment Infotainment System: N/A (Focus is on heavy industrial operation, not passenger-vehicle infotainment). Driver Assistance Operational Controls: Details the operation of advanced control systems for efficient and safe hauling. Connectivity Telematics Integration: While not detailed in the product description, heavy equipment of this era often integrated basic telematics for fleet management and diagnostics. ๐ง Maintenance Service Intervals Lubrication Schedule: Manual provides detailed lubrication points and recommended service intervals (e.g., daily, weekly, monthly, hourly). Engine Service: Covers oil changes, filter replacements, and engine inspection schedules for the QSK60. Fluid Specifications Engine Oil: Specific API classifications and viscosity grades for engine oil are detailed (e.g., SAE 15W-40, CJ-4 or higher). Hydraulic Fluid: Specifies hydraulic fluid type, viscosity, and filtration requirements. Coolant Type: Details the type of coolant and recommended mixture for the engine's cooling system....
Typically around 1600-2300 HP depending on configuration (specifics would be in manual).
Engine Torque:
Significant torque output for heavy hauling (specifics would be in manual).
Fuel System
Fuel System Type:
High-pressure common rail fuel injection system (ECM controlled).
Lubrication
Lubrication System:
Pressurized, full-flow lubrication system with oil cooler and bypass filtration.
Cooling System
Cooling System Type:
Jacket water cooling system with heat exchanger, typically robust for heavy-duty operation.
๐ง Transmission
Standard
Transmission Type:
Komatsu Advanced Transmission System (KATS) - often an AC electric drive system for ultra-class trucks.
Optional
Optional Transmission:
N/A (Typically integrated electric drive for this class)
Features
Drive System:
AC electric drive system powered by an engine-driven generator.
Transmission Control:
Electronic control system for optimal power delivery and gradeability.
๐ Dimensions
Exterior
Overall Length:
Approx. 14.5 meters (47.5 ft) (specifics would be in manual).
Overall Width:
Approx. 7.3 meters (24 ft) (specifics would be in manual).
Overall Height:
Approx. 5.5 meters (18 ft) (specifics would be in manual).
Weights
Operating Weight:
Approx. 160-180 tons (specifics would be in manual).
Payload Capacity:
Approx. 180-200 US tons (163-181 metric tons) (specifics would be in manual).
Cargo
Body Capacity Heaped:
Approx. 110-130 cubic meters (145-170 cubic yards) (specifics would be in manual).
๐ก๏ธ Safety Features
Ratings
Safety Focus:
Manual includes a dedicated 'SAFETY' section covering operation and maintenance hazards.
Active Features
Operator Assistance:
Procedures focus on safe operation to prevent accidents and ensure operator control.
Passive Features
Machine Design:
The vehicle's inherent design includes safety features for large equipment operation (details likely in manual).
๐ก Technology Features
Infotainment
Infotainment System:
N/A (Focus is on heavy industrial operation, not passenger-vehicle infotainment).
Driver Assistance
Operational Controls:
Details the operation of advanced control systems for efficient and safe hauling.
Connectivity
Telematics Integration:
While not detailed in the product description, heavy equipment of this era often integrated basic telematics for fleet management and diagnostics.
๐ง Maintenance
Service Intervals
Lubrication Schedule:
Manual provides detailed lubrication points and recommended service intervals (e.g., daily, weekly, monthly, hourly).
Engine Service:
Covers oil changes, filter replacements, and engine inspection schedules for the QSK60.
Fluid Specifications
Engine Oil:
Specific API classifications and viscosity grades for engine oil are detailed (e.g., SAE 15W-40, CJ-4 or higher).
Hydraulic Fluid:
Specifies hydraulic fluid type, viscosity, and filtration requirements.
Coolant Type:
Details the type of coolant and recommended mixture for the engine's cooling system.
Transmission Fluid:
Information on appropriate fluids for the electric drive system and any associated mechanical components.
Known Issues
Common Wear Items:
Manual would detail common wear items and checks for high-stress components like brakes, suspension, and drivetrain.
Troubleshooting
Diagnostic Procedures:
Provides systematic checks and troubleshooting steps for common operational faults.
๐ Vehicle History
Brand Heritage
Brand Specialization:
Komatsu is a globally recognized leader in construction and mining equipment manufacturing.
Model Evolution
930E Series:
The 930E series represents a lineage of ultra-class haul trucks known for their robust performance and capacity in large-scale mining operations. The 'E' designation often signifies specific technological advancements or configurations.
Production
Manufacturing Focus:
Produced for demanding industrial applications, particularly in open-pit mining.
๐ Awards & Recognition
Recognitions
Industry Recognition:
Komatsu equipment is generally recognized for durability and performance in the mining sector.
Certifications
Quality Standards:
The manual itself is presented as a high-quality, complete document, ensuring accurate technical information.