Komatsu 930E-4SE Dump Truck Workshop Service Repair Manual
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๐ท๏ธ Basic Information Identification Make: Komatsu Model: 930E-4SE Dump Truck Serial Number Coverage: A30769 and UP, A30727 - A30749, A30587 - A30677 Codes Manual Code: Likely an internal Komatsu or service manual identifier (not provided in product info, but standard for factory manuals) ๐ Introduction Market Position Vehicle Type: Ultra-Class Electric Drive Mining Truck Competitive Analysis Primary Competitors: Caterpillar 797 Series, Liebherr T 284, BelAZ 75710 Key Features Manual Value Proposition: Comprehensive, detailed, and official factory service information for efficient and accurate maintenance and repair, saving on labor and downtime. Vehicle Design Philosophy: Designed for high-payload, off-highway mining applications, emphasizing durability, productivity, and operational efficiency in extreme conditions. ๐ Manual Details Coverage Areas Scope: Complete official full factory service repair manual Page Count Estimated Pages: Hundreds (specific number not stated, but typical for heavy equipment workshop manuals) Manual Type Type: Workshop Service Repair Manual Language Primary Language: English Format Delivery Format: PDF Download ๐ Manual Coverage Systems Covered Mechanical Systems: General Information, Structures, Engine Systems, Drive Axle, Spindles and Wheels, Hydrair II Suspensions, Brake Circuit, Hydraulic System, Operator's Cab Electrical Systems: Electric System (24 VDC, Non-Propulsion), Electric Propulsion and Control Ancillary Systems: Lubrication and Service, Options and Special Tools Procedures Included Maintenance And Adjustment: Maintenance, Adjustments, Service, Lubrication and Service procedures Repair And Overhaul: Removal, Installation, Disassembly, Assembly procedures, Repair interventions on vehicle and components Diagnostics And Troubleshooting: Diagnosis, Testing, Troubleshooting (especially for electrical systems), Service Data Technical Depth Depth: Complete factory-level detail, including step-by-step instructions, disassembly to component level, hundreds of photos and illustrations, exploded and sectional drawings ๐ Manual Specifications File Format File Type: PDF Print Quality Printability: Printable without restriction (entire manual or select pages) Binding Type Binding Method: Not applicable (digital download) Paper Type Paper Quality: Not applicable (digital download) Software Requirements Reader Software: Adobe PDF Reader โ๏ธ Engine Specifications Primary Engine Engine Manufacturer Model: Cummins QSK60 (This is a very common engine for this class of truck, though not explicitly stated, it's a high probability. The manual would confirm specific variant and any Komatsu modifications.) Performance Horsepower Rating: Typically in the range of 2000-2350 HP (specific rating for 930E-4SE variant to be detailed in manual) Peak Torque: Exceeding 5000 lb-ft (exact figures in manual) Fuel System Fuel Delivery: Common Rail (likely for QSK60) Emissions Compliance Emissions Standards: Meets relevant Tier standards for heavy-duty off-road diesel engines (specific standard to be found in manual) ๐ง Transmission Standard Type: AC Electric Drive Propulsion System (with AC traction motors and electric drive controllers) Optional Options: Not typically applicable for this class of vehicle; electric drive is standard. Features Control System: Komatsu Advanced Control System for propulsion and dynamic braking. Regenerative Braking: Integral part of the electric drive system for energy recovery and braking. ๐ Dimensions Exterior Length: Approx. 14.5 meters (47.6 ft) Width: Approx. 8.7 meters (28.5 ft) Height Ground Clearance: Approx. 1.9 meters (6.2 ft) Wheelbase: Approx. 6.0 meters (19.7 ft) Cargo Payload Capacity: 110 US tons (approx. 100 metric tons) Body Capacity Heaped: Approx. 77 cubic meters (100 cubic yards) Weights Operating Weight: Approx. 160,000 kg (350,000 lbs) Gross Vehicle Weight Rating Gvw: Approx. 250,000 kg (550,000 lbs) Tires Tire Size: Typically 33.00 R 51 (specific size and load rating in manual) ๐ก๏ธ Safety Features Ratings Structural Integrity: Designed to withstand extreme operational loads and conditions; specific safety ratings not typically publicly disclosed in the same manner as passenger vehicles. Active Features Braking System: Dynamic braking (regenerative), secondary braking system (spring applied, hydraulically released park brake), and tertiary braking (fail-safe hydraulic). Visibility Systems: Large operator cabin, high-intensity lighting, optional backup cameras and proximity detection systems. Passive Features Operator Protection: ROPS (Roll-Over Protective Structure) compliant cabin, robust frame and body construction. Fire Suppression: Optional fire suppression systems typically available. ๐ก Technology Features Infotainment Operator Interface: Operator's cab equipped with diagnostic displays, machine status indicators, and controls for operation and system monitoring. Driver Assistance Prognostics And Health Management: Advanced electronic control units (ECUs) monitor system performance and provide diagnostic fault codes (DFCs) for troubleshooting. Connectivity Telematics Integration: While not explicitly detailed, modern mining equipment often integrates with fleet management and telematics systems for remote monitoring and data logging. Manual will detail diagnostic port access. ๐ง Maintenance Service Intervals Engine Oil Change: Refer to manual for specific hours, typically based on engine monitoring system data or fixed intervals (e.g., 250-500 hours). Hydraulic Fluid Change: Refer to manual for specific hours, often tied to fluid analysis results. Filter Replacement: Scheduled at defined hour intervals for oil, fuel, hydraulic, and air filters. Manual will list specific part numbers and intervals. Fluid Specifications Engine Oil Type: API CK-4 or equivalent heavy-duty diesel engine oil (specific viscosity grade like 15W-40 or 10W-30 based on ambient temperature, refer to manual). Hydraulic Fluid Type: Komatsu Genuine Hydraulic Oil or equivalent AW Hydraulic Fluid (ISO VG...
Likely an internal Komatsu or service manual identifier (not provided in product info, but standard for factory manuals)
๐ Introduction
Market Position
Vehicle Type:
Ultra-Class Electric Drive Mining Truck
Competitive Analysis
Primary Competitors:
Caterpillar 797 Series, Liebherr T 284, BelAZ 75710
Key Features
Manual Value Proposition:
Comprehensive, detailed, and official factory service information for efficient and accurate maintenance and repair, saving on labor and downtime.
Vehicle Design Philosophy:
Designed for high-payload, off-highway mining applications, emphasizing durability, productivity, and operational efficiency in extreme conditions.
๐ Manual Details
Coverage Areas
Scope:
Complete official full factory service repair manual
Page Count
Estimated Pages:
Hundreds (specific number not stated, but typical for heavy equipment workshop manuals)
Manual Type
Type:
Workshop Service Repair Manual
Language
Primary Language:
English
Format
Delivery Format:
PDF Download
๐ Manual Coverage
Systems Covered
Mechanical Systems:
General Information, Structures, Engine Systems, Drive Axle, Spindles and Wheels, Hydrair II Suspensions, Brake Circuit, Hydraulic System, Operator's Cab
Electrical Systems:
Electric System (24 VDC, Non-Propulsion), Electric Propulsion and Control
Ancillary Systems:
Lubrication and Service, Options and Special Tools
Procedures Included
Maintenance And Adjustment:
Maintenance, Adjustments, Service, Lubrication and Service procedures
Repair And Overhaul:
Removal, Installation, Disassembly, Assembly procedures, Repair interventions on vehicle and components
Diagnostics And Troubleshooting:
Diagnosis, Testing, Troubleshooting (especially for electrical systems), Service Data
Technical Depth
Depth:
Complete factory-level detail, including step-by-step instructions, disassembly to component level, hundreds of photos and illustrations, exploded and sectional drawings
๐ Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
Printable without restriction (entire manual or select pages)
Binding Type
Binding Method:
Not applicable (digital download)
Paper Type
Paper Quality:
Not applicable (digital download)
Software Requirements
Reader Software:
Adobe PDF Reader
โ๏ธ Engine Specifications
Primary Engine
Engine Manufacturer Model:
Cummins QSK60 (This is a very common engine for this class of truck, though not explicitly stated, it's a high probability. The manual would confirm specific variant and any Komatsu modifications.)
Performance
Horsepower Rating:
Typically in the range of 2000-2350 HP (specific rating for 930E-4SE variant to be detailed in manual)
Peak Torque:
Exceeding 5000 lb-ft (exact figures in manual)
Fuel System
Fuel Delivery:
Common Rail (likely for QSK60)
Emissions Compliance
Emissions Standards:
Meets relevant Tier standards for heavy-duty off-road diesel engines (specific standard to be found in manual)
๐ง Transmission
Standard
Type:
AC Electric Drive Propulsion System (with AC traction motors and electric drive controllers)
Optional
Options:
Not typically applicable for this class of vehicle; electric drive is standard.
Features
Control System:
Komatsu Advanced Control System for propulsion and dynamic braking.
Regenerative Braking:
Integral part of the electric drive system for energy recovery and braking.
๐ Dimensions
Exterior
Length:
Approx. 14.5 meters (47.6 ft)
Width:
Approx. 8.7 meters (28.5 ft)
Height Ground Clearance:
Approx. 1.9 meters (6.2 ft)
Wheelbase:
Approx. 6.0 meters (19.7 ft)
Cargo
Payload Capacity:
110 US tons (approx. 100 metric tons)
Body Capacity Heaped:
Approx. 77 cubic meters (100 cubic yards)
Weights
Operating Weight:
Approx. 160,000 kg (350,000 lbs)
Gross Vehicle Weight Rating Gvw:
Approx. 250,000 kg (550,000 lbs)
Tires
Tire Size:
Typically 33.00 R 51 (specific size and load rating in manual)
๐ก๏ธ Safety Features
Ratings
Structural Integrity:
Designed to withstand extreme operational loads and conditions; specific safety ratings not typically publicly disclosed in the same manner as passenger vehicles.
Active Features
Braking System:
Dynamic braking (regenerative), secondary braking system (spring applied, hydraulically released park brake), and tertiary braking (fail-safe hydraulic).
Visibility Systems:
Large operator cabin, high-intensity lighting, optional backup cameras and proximity detection systems.
Passive Features
Operator Protection:
ROPS (Roll-Over Protective Structure) compliant cabin, robust frame and body construction.
Fire Suppression:
Optional fire suppression systems typically available.
๐ก Technology Features
Infotainment
Operator Interface:
Operator's cab equipped with diagnostic displays, machine status indicators, and controls for operation and system monitoring.
Driver Assistance
Prognostics And Health Management:
Advanced electronic control units (ECUs) monitor system performance and provide diagnostic fault codes (DFCs) for troubleshooting.
Connectivity
Telematics Integration:
While not explicitly detailed, modern mining equipment often integrates with fleet management and telematics systems for remote monitoring and data logging. Manual will detail diagnostic port access.
๐ง Maintenance
Service Intervals
Engine Oil Change:
Refer to manual for specific hours, typically based on engine monitoring system data or fixed intervals (e.g., 250-500 hours).
Hydraulic Fluid Change:
Refer to manual for specific hours, often tied to fluid analysis results.
Filter Replacement:
Scheduled at defined hour intervals for oil, fuel, hydraulic, and air filters. Manual will list specific part numbers and intervals.
Fluid Specifications
Engine Oil Type:
API CK-4 or equivalent heavy-duty diesel engine oil (specific viscosity grade like 15W-40 or 10W-30 based on ambient temperature, refer to manual).
Hydraulic Fluid Type:
Komatsu Genuine Hydraulic Oil or equivalent AW Hydraulic Fluid (ISO VG 46 or 68, consult manual for exact specification and temperature range compatibility).
Coolant Type:
Heavy-duty ELC (Extended Life Coolant) for diesel engines. Manual will specify type and mixture ratio.
Known Issues
Common Wear Items:
Brake pads, suspension accumulators (Hydrair II), hydraulic hoses, drive axle components, electrical connectors due to vibration and environmental exposure.
Preventive Measures
Importance Of Filtration:
Critical to maintaining the longevity of the hydraulic and lubrication systems, especially in dusty mining environments.
๐ Vehicle History
Brand Heritage
Komatsu Legacy:
Komatsu is a leading global manufacturer of construction and mining equipment with a long history of innovation and reliability.
Model Evolution
930E Series Development:
The 930E series represents Komatsu's commitment to the ultra-class mining truck segment, evolving with electric drive technology and increased capacity over generations.
Production
Manufacturing Location:
Likely manufactured in Komatsu's specialized heavy equipment plants (specific location typically not detailed in service manuals).
๐ Awards & Recognition
Recognitions
Industry Accolades:
Komatsu equipment consistently receives recognition for performance, reliability, and innovation in the mining sector, though specific awards for the 930E-4SE model are not detailed in the product information.