🏷️ Basic Information Identification Make: Komatsu Model: 960E-1 Vehicle Type: Mining Dump Truck Product Type: Complete Workshop Service Repair Manual 👋 Introduction Market Market Position: The Komatsu 960E-1 is a class-leading large mining truck designed for high-volume material transport in demanding open-pit mining operations. Key Features Key Features: Robust construction, high payload capacity, powerful and efficient diesel engine, advanced AC electric drive system, superior operator comfort and safety, designed for extreme operating conditions. Manual Value Proposition Value Proposition: This comprehensive workshop manual empowers owners and maintenance personnel to perform a wide range of service and repair tasks, leading to significant cost savings and minimized downtime. The step-by-step instructions and accompanying visuals facilitate efficient and accurate maintenance. 📋 Manual Details Coverage Manual Type: Workshop Service Repair Manual Language: English Format: Downloadable Digital File (PDF) Delivery Method: Instant Email Delivery Software Requirements: Adobe Reader (or compatible PDF viewer) Models Covered: All Komatsu 960E-1 Dump Truck Models/Engines/Trim/Transmissions 📖 Manual Coverage Systems Systems Covered: Engine, Powertrain, Drivetrain, Hydraulics, Electrical System, Braking System, Steering System, Cooling System, Fuel System, Exhaust System, Chassis, Frame, Suspension, Operator Compartment, Body, Safety Systems, Diagnostic Procedures, Troubleshooting Procedures Procedures Included: Scheduled Maintenance, General Servicing, Inspection, Troubleshooting, Repair, Overhaul, Component Replacement, Adjustment, Diagnostic Code Interpretation, Wiring Diagrams, Component Location, Specifications Depth Technical Depth: Comprehensive A-Z repair and service procedures, suitable for technicians and skilled owner-operators. Troubleshooting Troubleshooting Methodology: Systematic approach to identifying and resolving mechanical and electrical issues, including symptom analysis, diagnostic tests, and component checks. Electrical Electrical System Coverage: Detailed wiring diagrams for all major electrical systems, component identification, connector pinouts, troubleshooting guides for control units, sensors, actuators, and power distribution. Hydraulic Hydraulic System Coverage: Schematics, component identification, testing procedures for pumps, valves, cylinders, hoses, filters, and troubleshooting common hydraulic faults like leaks or loss of power. Engine Overhaul Engine Overhaul Procedures: Complete procedures for engine disassembly, inspection, repair, reassembly, and tuning, including torque specifications and clearances for all critical engine components. Brake System Brake System Coverage: Detailed information on the service brake system (typically multiple caliper disc brakes), parking brake, retarder system, including component testing, adjustment, and replacement procedures. Suspension Suspension System Coverage: Information on the front and rear suspension systems, typically including hydraulic suspension cylinders, accumulators, and related components, with maintenance and repair instructions. Body And Frame Body And Frame Coverage: Procedures for inspection, repair, and maintenance of the truck body, chassis, and frame, including welding guidelines and structural integrity checks. 📊 Manual Specifications File File Format: Portable Document Format (PDF) Print Quality: High Quality, Printable Pages Searchable Text: Likely Searchable (dependent on source PDF encoding) Print Options: Print single pages, chapters, or the entire manual. Device Compatibility: All PC & MAC Computers, Tablets, Smartphones Page Count Estimated Page Count: Likely several hundred to over a thousand pages, given the complexity of the vehicle. ⚙️ Engine Specifications Primary Engine Engine Model: Komatsu SSDA18V170E-2 (or similar) Performance Gross Horsepower: Approx. 2700 HP (2014 kW) Peak Torque: High torque output for demanding hauling conditions Fuel System Fuel Type: Diesel Configuration Engine Configuration: V-18 Cylinder, Turbocharged, Aftercooled Emission Controls Emission Controls: Meets relevant emissions standards (specifics depend on model year and region) Cooling System Cooling System Type: High-capacity engine cooling system with robust radiator and fan assembly. 🔧 Transmission Drive System Drive System Type: AC Electric Drive System (GE Dual Motor AC Drive) Features Transmission Features: Advanced control for optimized torque delivery, regenerative braking capabilities, superior traction and gradeability. Components Transmission Components: Generator, Rectifier, Inverters, AC Traction Motors (2), Control Systems. 📐 Dimensions Exterior Length: Approx. 15.5 meters (50 ft 10 in) Width: Approx. 9.6 meters (31 ft 6 in) Height: Approx. 7.4 meters (24 ft 3 in) (to top of ROPS) Weights Operating Weight: Approx. 270,000 kg (595,000 lbs) Payload Capacity: Approx. 326 metric tons (360 US tons) Cargo Heaped Capacity: Approx. 197 m³ (258 yd³) 🛡️ Safety Features Features Active Safety Features: Advanced braking system, retarder control, integrated monitoring systems, rollover protective structure (ROPS), enhanced visibility aids. Passive Safety Features: Reinforced operator cab, emergency shut-off systems, fire suppression system readiness. Operator Environment Operator Environment: Pressurized and climate-controlled cab with ergonomic controls and superior visibility. 💡 Technology Features Powertrain Control Powertrain Control: Advanced electronic control systems manage engine output, AC drive performance, and braking for optimal efficiency and drivability. Diagnostics Diagnostic Capabilities: On-board diagnostic systems with fault code reporting and data logging for efficient troubleshooting. The manual provides detailed diagnostic procedures. Operator Interface Operator Interface: Intuitive control panel, digital displays providing real-time machine status, and integrated payload monitoring systems. 🔧 Maintenance Service Intervals Engine Oil Change Interval: Refer to manual for specific intervals based on operating hours and oil analysis (typically 500-1000 hours). Hydraulic Fluid Change Interval: Refer to manual for specific intervals (typically 2000-4000 hours). Fluid Specifications Engine Oil Grade: Refer to manual for specific API classification and viscosity...