Basic Information Identification Make: Komatsu Model: 960E-2KT DUMP TRUCK Serial Number Range: A50028 & UP Codes Product Identifier: Komatsu 960E-2KT DUMP TRUCK Service Repair Manual Introduction Market Position Segment: Large Mining and Construction Equipment Competitive Analysis Competitors: Caterpillar 777 Series, Liebherr T 282 Series, Belaz 75710 Series Key Features Vehicle Purpose: High-capacity, off-highway hauling for demanding mining and heavy construction applications. Manual Purpose Value Proposition: Essential guide for maintaining, troubleshooting, and repairing the Komatsu 960E-2KT to ensure optimal performance and longevity. Manual Details Coverage Areas Primary Focus: Service and Repair Page Count Total Pages: 1774 Manual Type Type: Service and Repair Manual Language Language: English Format Digital Format: PDF Platform Compatible Platforms: Windows, Mac Delivery Method Availability: Instant Download Manual Coverage Systems Covered Powertrain: Engine, Transmission, Drive Axles, Final Drives, Electrical Drive System Chassis And Suspension: Frame, Front Suspension, Rear Suspension, Steering System, Braking System, Hydraulic System Electrical And Controls: Engine Control Module (ECM), Transmission Control Module (TCM), Vehicle Control System (VCS), Operator Interface, Wiring Diagrams, Lighting System, Power Distribution Body And Operator Station: Operator Cab, Body Construction, Hoist System, Access Systems Procedures Included Maintenance: Scheduled Maintenance, Lubrication Charts, Fluid Checks and Replacements Diagnostics And Troubleshooting: Fault Code Identification, Symptom-Based Troubleshooting, Diagnostic Procedures for all Major Systems Repair And Overhaul: Component Disassembly, Assembly, Rebuilding Procedures, Component Specifications Technical Data: Torque Specifications, Clearances, Pressures, Electrical Resistance Values Technical Depth Depth: Comprehensive - from basic adjustments to major component overhaul and electrical system diagnostics. Manual Specifications File Format File Type: Portable Document Format (PDF) Print Quality Printability: Printable, High-Resolution Diagrams and Text Binding Type Binding: Digital (PDF - not a physical book) Paper Type Paper Type: N/A (Digital Format) Engine Specifications Primary Engine Engine Model: Komatsu SSDA16V159E-2 (or similar Cummins QSX15 variants in some configurations, confirm specific serial range) Engine Type: V16, Four-Stroke, Turbocharged, Aftercooled Diesel Displacement: Approximately 71.1 Liters (4338 cu. in.) Performance Gross Horsepower: Up to 2300 HP (1715 kW) @ 1800 RPM (Varies by specific configuration and emissions compliance) Peak Torque: Refer to specific engine variant data within the manual; typically exceeds 6000 lb-ft (8135 Nm) Fuel System Fuel Type: Diesel Fuel Injection System: High-Pressure Common Rail (HPCR) or similar advanced electronic injection system Cooling System Cooling Type: Liquid-Cooled, Radiator with Fan Assist Emission Control Emission Standards: Varies by region and production year; may incorporate EGR, DOC, DPF, SCR depending on configuration. Transmission Standard Transmission Type: Komatsu Advanced Transmission System (ATS) with Torque Converter and Electronic Control Number Of Gears: Typically 7-speed forward, 1-speed reverse (electronically controlled) Features Control System: Electronic control for optimized shift points, grade logic, and automatic downshift. Fluid Specifications Transmission Fluid Type: Refer to manual for specific Komatsu approved fluid (e.g., Komatsu Genuine Transmission Oil) Transmission Fluid Capacity: Refer to manual (typically in the range of 40-60 Liters) Dimensions Exterior Overall Length: Approx. 15.1 meters (49 ft 7 in) Overall Width: Approx. 9.7 meters (31 ft 10 in) Overall Height: Approx. 7.3 meters (23 ft 11 in) (with body raised approx. 14.6 m / 47 ft 11 in) Cargo Payload Capacity: Approx. 100 short tons (90.7 metric tons) Body Capacity Heaped: Approx. 110 m³ (144 cu. yd.) Weights Operating Weight: Approx. 182,000 kg (401,200 lbs) Gross Vehicle Weight Rating: Approx. 278,700 kg (614,400 lbs) Safety Features Ratings Safety Certification: ROPS (Roll-Over Protective Structure) compliant operator cab. Active Features Braking System: Komatsu Advanced Hydro-Dynamic Braking System (engine retarder and service brakes), Komatsu Fail-Safe Braking System (spring applied, hydraulic released parking brake). Traction Control: Automatic Traction Control (ATC) system for improved stability on slippery surfaces. Passive Features Operator Cab: Pressurized, climate-controlled cab with excellent visibility, isolation-mounted for reduced vibration and noise. Visibility Enhancements: Large shatter-resistant windows, available rearview camera systems. Technology Features Infotainment Operator Interface: Digital displays for monitoring vehicle status, diagnostics, and operational parameters. Ergonomically designed controls. Driver Assistance Diagnostic System: On-board diagnostic system providing real-time fault codes and operational data to the operator and maintenance personnel. Payload Management: Integrated payload monitoring system to optimize loading and prevent overloads. Connectivity Telematics: Often equipped with telematics systems (e.g., Komatsu KOMTRAX) for remote monitoring of machine health, location, and utilization. Maintenance Service Intervals Engine Oil Change: Refer to manual; typically 500-1000 operating hours for large mining equipment, dependent on oil analysis. Hydraulic Fluid Change: Refer to manual; typically 2000-4000 operating hours, dependent on fluid analysis and filter changes. Fluid Specifications Engine Oil Type: Refer to manual for specific viscosity grade (e.g., SAE 15W-40) and API service classification, likely CJ-4 or higher. Engine Coolant Type: Refer to manual; typically heavy-duty extended life coolant (ELC) with a 50/50 mixture of antifreeze and deionized water. Hydraulic Oil Type: Refer to manual for specific viscosity grade (e.g., ISO VG 46 or 68) and additive package, likely Komatsu Genuine Hydraulic Oil. Fluid Capacities Engine Oil Capacity: Refer to manual (typically in the range...