🏷️ Basic Information Identification Make: Komatsu Model Series: AM-3E / AE-2E Applicable Models: FB13-3E, FB16-3E, FB18-3E, FB20M-3E, FB13(G)-3E, FB16(G)-3E, FB18(G)-3E, FB20M(G)-3E, FB16-2E, FB18-2E, FB20(G)-2E Product Type: Service Training Material Download 👋 Introduction Market Position Industry Segment: Industrial Material Handling Equipment (Electric Forklift Trucks) Competitive Analysis Key Competitors: Toyota Material Handling, Jungheinrich, Linde Material Handling, Hyster-Yale Key Features Manual Value Proposition: Provides in-depth technical knowledge for self-service, reducing downtime and maintenance costs. Illustration Quality: Features diagrams, real photo illustrations, and schemes for clear visual guidance. Diagrams And Illustrations: High-quality diagrams and real-world photographic illustrations enhance understanding of complex procedures. 📋 Manual Details Coverage Areas General Sections: General Information, Specifications, Maintenance Standards, Structure and Function Testing And Adjusting: Detailed procedures for testing and adjusting various systems Repair Procedures: Removal and Installation, Disassembly and Assembly of components Troubleshooting: Systematic troubleshooting guides for common and uncommon issues Conversion Tables: Useful conversion data for metric and imperial units Page Count Estimated Pages: N/A (Digital Download) Manual Type Type: Service Manual / Repair Manual / Training Material Language Language: English Format Format: PDF (Downloadable) Searchability: PDF format allows for text searching of keywords, greatly aiding in quick information retrieval. 📖 Manual Coverage Systems Covered Powertrain: Engine (structure, function, testing, repair), Transmission (structure, function, testing, repair), Drive Axle (structure, function, testing, repair) Chassis And Hydraulics: Hydraulic System (pump, control valve, cylinders, motors, hoses, troubleshooting), Steering System (components, troubleshooting), Braking System (components, troubleshooting), Mast System (components, troubleshooting), Lift/Tilt Mechanisms Electrical System: Electrical System Overview, Wiring Diagrams, Component Testing, Battery System, Control Systems, Sensors, Actuators Operator Compartment: Operator Controls, Safety Devices, Operator Station components Powertrain Control: Detailed information on electric motor control systems, drive controllers, and associated sensors/actuators. Hydraulic Control: Coverage of hydraulic system operation, control valves, pump, and ancillary components for precise load handling. Cooling System: Covers electric motor and control system cooling, if applicable (e.g., fan systems). Procedures Included Routine Maintenance: Fluid checks and changes, filter replacements, lubrication, inspections Diagnostic Procedures: Fault code diagnosis, circuit testing, performance verification Component Repair: Step-by-step instructions for disassembly, inspection, repair, and reassembly of all major components Troubleshooting Methodology: Systematic approach to identifying and resolving operational problems Safety Precautions: General safety guidelines and specific precautions for each procedure Troubleshooting Charts: Likely includes diagnostic charts that link symptoms to probable causes and corrective actions. Calibration: Procedures for calibrating sensors, control modules, and hydraulic systems may be included. Technical Depth Depth: Comprehensive coverage from basic maintenance to complete overhaul and advanced diagnostics Diagnostic Tools: Procedures may require specialized Komatsu diagnostic tools or equipment, which would be referenced. Wiring Diagrams: Includes comprehensive and detailed electrical wiring diagrams for all relevant circuits. 📊 Manual Specifications File Format Format Details: PDF format, accessible with standard PDF reader software. Print Quality Printability: All pages are printable, allowing for convenient use in a workshop environment. Binding Type Binding: N/A (Digital Download) Paper Type Paper Recommendation: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Type: Electric Motor (AC and DC variants likely across series) Performance Power Source: Battery Electric Fuel System Fuel Type: N/A (Electric) Drive Motor Type: AC Induction Motor (common in later models for efficiency and control) Lift Motor Type: AC Induction Motor Battery System Voltage: Typical voltages for this class of forklift range from 48V to 80V, depending on the model and capacity. Manual will specify. 🔧 Transmission Standard Type: Electric Drive Motor with integrated gearbox/differential Optional Features: Variable speed control, regenerative braking Features Fluid Type: Likely specific transmission fluid for sealed units, refer to manual for exact specification and capacity. 📐 Dimensions Exterior General Dimensions: Varies by model (FB13, FB16, FB18, FB20M). Specific lift height, lowered mast height, overall length, width, and turning radius detailed in manual. Weights Operating Weight: Varies by model and battery configuration. Manual will specify curb weight and load capacity. Capacity Lifting Capacity: Models indicate lifting capacities of approximately 1300kg (FB13) to 2000kg (FB20M). Specific load charts and center of gravity data are critical and detailed in the manual. 🛡️ Safety Features Ratings Certification: Likely OSHA compliant for industrial equipment. Specific safety features detailed in manual. Active Features Operator Awareness: Horn, lights, backup alarm (optional/standard), seat-actuated operator presence system. Passive Features Operator Protection: Overhead guard, mast safety features, potential operator restraint systems. 💡 Technology Features Infotainment Features: Not applicable for this class of industrial equipment; focus is on operational efficiency and safety. Driver Assistance Operational Aids: Advanced AC control systems for smooth acceleration and lifting, potential for integrated diagnostics. Connectivity Telematics: Some newer Komatsu models offer telematics for fleet management, hour tracking, and diagnostics; details would be model-specific and may not apply to all units covered by this manual. 🔧 Maintenance Service Intervals Scheduled Maintenance: The manual provides detailed recommended service intervals for various checks, fluid changes, and component inspections, typically based on operating hours or calendar time. Battery Maintenance: Detailed instructions...