Komatsu HM400-3 Articulated Dump Truck Field Assembly Manual (Serial Number: 3001 and up)
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๐ท๏ธ Basic Information Identification Make: Komatsu Model: HM400-3 Vehicle Type: Articulated Dump Truck Serial Number Range: 3001 and up Codes Model Code: HM400-3 ๐ Introduction Market Position Target User: Field technicians, service personnel, and assembly teams responsible for initial setup of Komatsu HM400-3 articulated dump trucks. Key Features Manual Features: Comprehensive step-by-step assembly, detailed component installation, critical adjustment procedures, post-assembly maintenance guidance, inclusion of unit drawings and dimensions, and a field assembly inspection report. Digital Format Benefits: Instant download, searchable, bookmarked for efficient navigation, accessible on multiple devices. Assembly Efficiency: Provides necessary equipment, tools, and schedule information to optimize the assembly process. Competitive Analysis Market Segment: The Komatsu HM400-3 competes in the large capacity articulated dump truck segment, facing competition from manufacturers like Caterpillar, Volvo CE, and John Deere. ๐ Manual Details Coverage Areas Primary Coverage: Field Assembly Procedures Secondary Coverage: Parts Installation, Adjustment, Post-Assembly Maintenance Page Count Estimated Page Count: Not specified, but described as 'COMPLETE' Manual Type Type: Field Assembly Manual Language Language: English Format Format: PDF File Attributes: Bookmarked, Searchable File Quality: Described as 'QUALITY manual', '100 percents COMPLETE and INTACT, no MISSING/CORRUPT pages/sections'. ๐ Manual Coverage Systems Covered Major Systems: Suspension (N2 Gas Adjustment), Hoist Cylinder, Electrical (Antenna, Rear Monitor), Body (Mirrors, Guards) Chassis And Frame: Assembly and positioning of the bare machine implies coverage related to chassis and frame integration. Procedures Included Assembly Steps: Step-by-step assembly procedures, including positioning, unfolding, installation of components, and decal application. Adjustment Procedures: Rear monitor adjustments (multiple stages), suspension gas pressure adjustment, mirror adjustments. Maintenance Procedures: Post-assembly maintenance procedures. Specific Assembly Tasks: Installation of sling, positioning of bare machine, unfolding of rear view mirror, installation of left guard, installation of antenna, installation of rear monitor. Inspection Reporting: Includes an 'Appendix: Field assembly inspection report' for documenting the completion and quality of assembly. Component Installation: Detailed instructions for installing various components such as mirrors, guards, antenna, and monitors. Technical Depth Depth: Detailed guidance for safe and effective field assembly, including specific component installations and adjustments. Information Provided: Drawings of removed units, dimensions of removed units, necessary equipment, tools, and scheduling for assembly. Documentation Type: Includes technical drawings and dimensional data for removed units to facilitate accurate reassembly. ๐ Manual Specifications File Format Software Requirement: Adobe PDF Reader Compatibility: Windows, Mac, Linux, iOS (iPhone, iPad), Android Digital Delivery: Instant download upon payment confirmation. Print Quality Printability: Printable to CD-ROM or local hard drive Zoom Capability: Zoomable for detailed viewing Binding Type Binding: Digital Download (no physical binding) Paper Type Paper Type: Not Applicable (Digital File) โ๏ธ Engine Specifications Primary Engine Engine Model: Not explicitly stated in product information, but typically a Komatsu-designed or Cummins engine for this class of equipment. Emission Compliance: Likely compliant with Tier 3 or later emission standards depending on the specific production year of the HM400-3. Engine Displacement: Not specified in product information. (Typically in the range of 15-20 liters for this class). Performance Horsepower: Not specified in product information (typically in the range of 400-500 HP for this model). Torque: Not specified in product information. Fuel System Fuel Type: Diesel (typical for this class of heavy equipment). ๐ง Transmission Standard Transmission Type: Automatic/Powershift (typical for articulated dump trucks of this size and era). Features Transmission Features: Designed for heavy-duty off-highway operation, providing efficient power transfer and smooth gear changes. ๐ Dimensions Exterior Overall Length: Not specified in product information. (Typically around 9-10 meters for HM400 series). Overall Width: Not specified in product information. (Typically around 3-3.5 meters). Overall Height: Not specified in product information. (Typically around 3.5-4 meters). Wheelbase: Not specified in product information. Weights Operating Weight: Not specified in product information. (HM400-3 typically around 30-33 tonnes). Payload Capacity: Not specified in product information. (HM400-3 typically around 36-40 tonnes). Gross Vehicle Weight Rating: Not specified in product information, but inferred from operating weight and payload capacity. ๐ก๏ธ Safety Features Ratings Safety Standards: Adheres to relevant heavy equipment safety regulations and standards for field assembly. Active Features Visibility Features: Includes installation and adjustment procedures for rear-view mirrors (standard and wide) and rear monitor, enhancing operator visibility. Passive Features Structural Elements: Covers installation of guards for protection. Operator Protection: Procedures for guards and mirrors contribute to overall operator safety during and after assembly. ๐ก Technology Features Driver Assistance Visibility Systems: Includes installation and calibration of a rear monitor system for enhanced situational awareness. Operator Interface Enhancements: Focus on visibility aids like rear monitors is a key technological aspect for modern heavy equipment operation. Connectivity Antenna Installation: Procedure for installing the vehicle's antenna. ๐ง Maintenance Service Intervals Assembly Related Checks: The manual details post-assembly maintenance procedures, which are critical initial checks to ensure proper operation. Lubrication Points: While not detailed in the product description, a complete manual would include initial lubrication points during assembly. Fluid Specifications Suspension Fluid: Specification for...
Field technicians, service personnel, and assembly teams responsible for initial setup of Komatsu HM400-3 articulated dump trucks.
Key Features
Manual Features:
Comprehensive step-by-step assembly, detailed component installation, critical adjustment procedures, post-assembly maintenance guidance, inclusion of unit drawings and dimensions, and a field assembly inspection report.
Digital Format Benefits:
Instant download, searchable, bookmarked for efficient navigation, accessible on multiple devices.
Assembly Efficiency:
Provides necessary equipment, tools, and schedule information to optimize the assembly process.
Competitive Analysis
Market Segment:
The Komatsu HM400-3 competes in the large capacity articulated dump truck segment, facing competition from manufacturers like Caterpillar, Volvo CE, and John Deere.
๐ Manual Details
Coverage Areas
Primary Coverage:
Field Assembly Procedures
Secondary Coverage:
Parts Installation, Adjustment, Post-Assembly Maintenance
Page Count
Estimated Page Count:
Not specified, but described as 'COMPLETE'
Manual Type
Type:
Field Assembly Manual
Language
Language:
English
Format
Format:
PDF
File Attributes:
Bookmarked, Searchable
File Quality:
Described as 'QUALITY manual', '100 percents COMPLETE and INTACT, no MISSING/CORRUPT pages/sections'.
๐ Manual Coverage
Systems Covered
Major Systems:
Suspension (N2 Gas Adjustment), Hoist Cylinder, Electrical (Antenna, Rear Monitor), Body (Mirrors, Guards)
Chassis And Frame:
Assembly and positioning of the bare machine implies coverage related to chassis and frame integration.
Procedures Included
Assembly Steps:
Step-by-step assembly procedures, including positioning, unfolding, installation of components, and decal application.
Installation of sling, positioning of bare machine, unfolding of rear view mirror, installation of left guard, installation of antenna, installation of rear monitor.
Inspection Reporting:
Includes an 'Appendix: Field assembly inspection report' for documenting the completion and quality of assembly.
Component Installation:
Detailed instructions for installing various components such as mirrors, guards, antenna, and monitors.
Technical Depth
Depth:
Detailed guidance for safe and effective field assembly, including specific component installations and adjustments.
Information Provided:
Drawings of removed units, dimensions of removed units, necessary equipment, tools, and scheduling for assembly.
Documentation Type:
Includes technical drawings and dimensional data for removed units to facilitate accurate reassembly.
๐ Manual Specifications
File Format
Software Requirement:
Adobe PDF Reader
Compatibility:
Windows, Mac, Linux, iOS (iPhone, iPad), Android
Digital Delivery:
Instant download upon payment confirmation.
Print Quality
Printability:
Printable to CD-ROM or local hard drive
Zoom Capability:
Zoomable for detailed viewing
Binding Type
Binding:
Digital Download (no physical binding)
Paper Type
Paper Type:
Not Applicable (Digital File)
โ๏ธ Engine Specifications
Primary Engine
Engine Model:
Not explicitly stated in product information, but typically a Komatsu-designed or Cummins engine for this class of equipment.
Emission Compliance:
Likely compliant with Tier 3 or later emission standards depending on the specific production year of the HM400-3.
Engine Displacement:
Not specified in product information. (Typically in the range of 15-20 liters for this class).
Performance
Horsepower:
Not specified in product information (typically in the range of 400-500 HP for this model).
Torque:
Not specified in product information.
Fuel System
Fuel Type:
Diesel (typical for this class of heavy equipment).
๐ง Transmission
Standard
Transmission Type:
Automatic/Powershift (typical for articulated dump trucks of this size and era).
Features
Transmission Features:
Designed for heavy-duty off-highway operation, providing efficient power transfer and smooth gear changes.
๐ Dimensions
Exterior
Overall Length:
Not specified in product information. (Typically around 9-10 meters for HM400 series).
Overall Width:
Not specified in product information. (Typically around 3-3.5 meters).
Overall Height:
Not specified in product information. (Typically around 3.5-4 meters).
Wheelbase:
Not specified in product information.
Weights
Operating Weight:
Not specified in product information. (HM400-3 typically around 30-33 tonnes).
Payload Capacity:
Not specified in product information. (HM400-3 typically around 36-40 tonnes).
Gross Vehicle Weight Rating:
Not specified in product information, but inferred from operating weight and payload capacity.
๐ก๏ธ Safety Features
Ratings
Safety Standards:
Adheres to relevant heavy equipment safety regulations and standards for field assembly.
Active Features
Visibility Features:
Includes installation and adjustment procedures for rear-view mirrors (standard and wide) and rear monitor, enhancing operator visibility.
Passive Features
Structural Elements:
Covers installation of guards for protection.
Operator Protection:
Procedures for guards and mirrors contribute to overall operator safety during and after assembly.
๐ก Technology Features
Driver Assistance
Visibility Systems:
Includes installation and calibration of a rear monitor system for enhanced situational awareness.
Operator Interface Enhancements:
Focus on visibility aids like rear monitors is a key technological aspect for modern heavy equipment operation.
Connectivity
Antenna Installation:
Procedure for installing the vehicle's antenna.
๐ง Maintenance
Service Intervals
Assembly Related Checks:
The manual details post-assembly maintenance procedures, which are critical initial checks to ensure proper operation.
Lubrication Points:
While not detailed in the product description, a complete manual would include initial lubrication points during assembly.
Fluid Specifications
Suspension Fluid:
Specification for N2 gas pressure in front and rear suspensions is covered, but specific fluid types are not detailed in the product description.
Hydraulic Oil:
While not explicitly detailed in the product description, hydraulic system specifications (fluid type, capacity) would typically be found in a complete service manual.
Coolant Type:
Not specified in product information.
Known Issues
Assembly Precision:
The emphasis on detailed procedures and adjustments suggests that precise assembly is critical to prevent potential issues related to component alignment, sealing, and functional operation.
๐ Vehicle History
Brand Heritage
Manufacturer:
Komatsu Ltd. is a globally recognized manufacturer of construction and mining equipment.
Model Evolution
Model Lineage:
The HM400-3 is part of Komatsu's long-standing line of robust articulated dump trucks, known for their durability and performance in demanding environments.
Generation Identifier:
The '-3' designation signifies a specific generation or update within the HM400 series.
Production
Manufacturing Origin:
Komatsu equipment is typically manufactured in Japan and other global facilities.
๐ Awards & Recognition
Recognitions
Industry Recognition:
Komatsu equipment generally receives high marks for reliability and performance in industry reviews and operator satisfaction surveys.