This comprehensive Komatsu PC600-6 and PC600LC-6 Hydraulic Excavator Field Assembly Manual provides detailed instructions for assembling these powerful machines. It covers every step of the assembly process, from initial transportation and packing to the final inspection.

The manual features clear, step-by-step instructions for each assembly procedure, ensuring a safe and efficient build. It includes comprehensive details on parts installation, adjustments, and maintenance procedures to be performed after the assembly is complete.

Specifically, the manual covers the following topics:

* **Assembling Procedures:** A detailed schedule outlining the assembly process, required equipment, and recommended timeline.
* **Transportation and Packing:** Guidelines for safe and efficient transportation and packing of the excavator components.
* **Pre-Assembly and Post-Assembly Steps:** A checklist of essential steps to take before and after the assembly process.
* **Tightening Torque of Pipe Threads:** Specific torque values for each pipe thread to ensure proper assembly and prevent leaks.
* **Component Installation:** Step-by-step instructions for installing various components, including:
* **OPG Head Guard:** Detailed instructions for installing the OPG head guard, ensuring proper safety.
* **Rearview Mirror:** Installation guide for the rearview mirror, ensuring optimal visibility.
* **Handrail and Step:** Installing the handrail and step for safe access to the cab.
* **Left Side Step:** Installation of the left side step for easy access to the working area.
* **Counterweight:** Guidance on attaching and securing the counterweight to the excavator.
* **Muffler Tail Pipe:** Installing and securing the muffler tail pipe.
* **Radio Antenna:** Installation instructions for mounting the radio antenna.
* **Cab Light:** Installing the light on top of the cab for optimal visibility.
* **Track Frame Gauge:** Instructions for extending and retracting the track frame gauge.
* **Travel Piping Cover:** Installation procedure for the travel piping cover.
* **Boom Assembly:** Detailed instructions for assembling the boom, including:
* **Boom Foot Pin and Boom Cylinder Foot Pin:** Step-by-step procedures for installing these crucial components.
* **Boom Cylinder Foot:** Detailed guide for installing the boom cylinder foot.
* **Boom Cylinder Hoses:** Proper procedures for installing the hoses to the boom cylinder.
* **Hoses from Chassis to Boom:** Guidance on installing hoses from the chassis to the top of the boom.
* **Arm Cylinder:** Step-by-step procedures for installing the arm cylinder and hoses.
* **Arm Assembly:** Detailed instructions for assembling the arm to the boom.
* **Bucket Cylinder Hoses:** Installation instructions for attaching the hoses between the boom and the bucket cylinder.
* **Work Equipment Piping and Wiring:** Comprehensive instructions for installing the work equipment piping and wiring.
* **Work Equipment Greasing:** Proper procedures for greasing the assembled work equipment.
* **Loading Shovel Work Equipment Assembly:** Detailed instructions for assembling the loading shovel work equipment.
* **Field Assembly Inspection Reports:** Two separate reports, one for backhoe and another for loading shovel, to ensure thorough inspection after assembly.

This manual is an essential tool for anyone involved in the assembly of Komatsu PC600-6 and PC600LC-6 Hydraulic Excavators. Its comprehensive instructions, detailed diagrams, and thorough explanations ensure a smooth and successful assembly process.

The Komatsu PC600-6 and PC600LC-6 hydraulic excavators are powerful and versatile machines designed for heavy-duty construction, mining, and demolition projects. These excavators are renowned for their reliability, durability, and efficiency, making them a popular choice among contractors and operators worldwide. The PC600-6 series boasts a robust design with a strong structural frame, heavy-duty components, and advanced hydraulic systems that deliver exceptional digging force and lifting capacity. The PC600LC-6 model is specifically engineered for long-reach applications, featuring an extended boom and arm that allows it to operate effectively in challenging terrain and reach areas far from the machine. Both models are equipped with powerful Komatsu engines that provide ample torque and horsepower, ensuring efficient operation even under demanding conditions.

The PC600-6 and PC600LC-6 come standard with a range of features that enhance operator comfort and safety, including spacious cabs with ergonomic controls, excellent visibility, and advanced safety systems. These features allow operators to work comfortably and efficiently for extended periods. The excavators also incorporate state-of-the-art technology, including Komatsu's advanced control systems, which deliver optimal machine performance and fuel efficiency. The machine's electronic monitoring systems provide real-time information on critical operating parameters, allowing for proactive maintenance and minimizing downtime. With their exceptional performance, reliability, and operator-friendly design, Komatsu PC600-6 and PC600LC-6 hydraulic excavators are powerful tools that contribute to the success of a wide range of construction projects.