🏷️ Basic Information Identification Make: KTM Model: 200 MXC Production Years Covered: 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010 Chassis Designation: Not explicitly provided, typically 'EXC' or similar for off-road models 👋 Introduction Market Position Segment: Competition Enduro / Off-Road Motorcycle Target Audience: KTM 200 MXC owners, mechanics, and enthusiasts seeking in-depth technical information for maintenance, repair, and restoration. Competitive Analysis Competitors: Models from Husqvarna, Yamaha (WR250), Honda (CRF250X/RX), Suzuki (RM-Z250), Kawasaki (KX250X) during the covered period. Key Features Value Proposition: Provides authoritative, factory-level diagnostic and repair procedures essential for maintaining the performance and longevity of the KTM 200 MXC. Manual Advantage: Offers detailed technical specifications, torque values, and exploded diagrams often missing in generic repair guides. 📋 Manual Details Coverage Areas Primary Coverage: Complete factory service and repair procedures for the KTM 200 MXC Secondary Coverage: Maintenance schedules, troubleshooting guides, electrical diagrams, torque specifications, component overviews Page Count Estimated Page Count: 500-800 pages (typical for comprehensive factory service manuals of this era) Manual Type Type: Factory Service Repair Manual Language Language: English (Assumed based on typical factory manuals for international markets) Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Top-end overhaul (cylinder, piston, head), bottom-end rebuild (crankshaft, connecting rod, bearings), valve adjustment (if applicable for 4-stroke), carburetor tuning and rebuild, cooling system, lubrication system Transmission: Clutch operation and service, gearbox disassembly and reassembly, shift mechanism, gear oil specifications Electrical System: Ignition system troubleshooting and repair, lighting, charging system (stator, regulator/rectifier), wiring diagrams, battery maintenance Chassis And Suspension: Front fork service (seal replacement, oil change, valving), rear shock absorber service and adjustment, wheel bearing maintenance, steering head bearing service, frame inspection Brakes: Front and rear brake system service (pad replacement, caliper overhaul, master cylinder rebuild), hydraulic fluid specifications, bleeding procedures, rotor inspection Fuel System: Fuel tank maintenance, fuel lines, fuel pump (if applicable), carburetor cleaning and adjustments Exhaust System: Muffler and pipe inspection, gasket replacement Cooling System: Radiator service, coolant type and capacity, hose inspection and replacement Procedures Included Maintenance: Oil change intervals and specifications, filter replacement, chain adjustment, spark plug replacement, air filter cleaning Troubleshooting: Diagnostic procedures for common issues, symptom-based troubleshooting guides Repair: Step-by-step instructions for component removal, installation, and repair Assembly Disassembly: Complete breakdown and reassembly of major vehicle components Technical Depth Depth: Comprehensive: Covers everything from routine maintenance and adjustments to complete engine and transmission rebuilds, electrical system diagnostics, and suspension overhauls. 📊 Manual Specifications File Format Format: PDF Searchability: Likely text-searchable, allowing for quick navigation to specific topics Print Quality Quality: High resolution, suitable for printing individual pages or the entire manual Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Type: 2-Stroke, Single-Cylinder Displacement: 193 cc (approximately, specific to 200cc designation) Bore X Stroke: Exact specifications would be detailed in the manual, typically around 62.5 mm x 65 mm for a 200cc 2-stroke. Cooling System: Liquid-cooled Carburetor: Likely Keihin PWK type, with specific model number in manual (e.g., PWK 38). Performance Horsepower: Estimated 35-40 HP (typical for this class and era), precise figures in manual. Torque: Not typically published for this class, but detailed engine torque values will be present in the manual. Fuel System Fuel Type: Unleaded gasoline, recommended octane rating specified in manual. Fuel Mixture: 2-stroke oil/gasoline mixture; specific ratio (e.g., 40:1 or 50:1) will be in the manual. Premix Oil Spec: Specific 2-stroke oil type and grade (e.g., JASO FD, ISO-L-EGD) will be listed. 🔧 Transmission Standard Type: 6-speed constant mesh Clutch: Hydraulically operated, multi-plate wet clutch. Gear Ratios: Specific gear ratios for each of the 6 speeds will be provided in the manual. Features Final Drive: Chain drive, with specific chain size (e.g., 520) and adjustment procedures. Transmission Oil: Type and capacity of transmission/gearbox oil will be specified, e.g., SAE 10W/30 or 10W/40 motorcycle gear oil. 📐 Dimensions Exterior Wheelbase: Typically around 1450-1480 mm (57-58 inches), exact value in manual. Ground Clearance: High for off-road use, typically 330-360 mm (13-14 inches), exact value in manual. Weights Dry Weight: Approximately 105-115 kg (231-253 lbs), exact value in manual. Fuel Tank Capacity: Typically around 7-9 liters (1.8-2.4 gallons), exact value in manual. 🛡️ Safety Features Ratings Crash Test Ratings: N/A (Off-road motorcycle, not subject to automotive crash testing standards) Active Features Braking System: Hydraulic disc brakes front and rear. Specifics on caliper type and rotor diameter in manual. Suspension Features: Upside-down front forks (e.g., WP USD), PDS rear shock absorber with adjustable preload and damping. Specific settings and service procedures in manual. Passive Features Lighting: Headlight, taillight/brake light, potentially indicators depending on homologation. 💡 Technology Features Infotainment Features: N/A (Basic off-road motorcycle, typically no infotainment system). Driver Assistance Features: N/A (No electronic driver assistance features like ABS or traction control on models of this era). Connectivity...